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Date:         Fri, 8 Jul 2005 10:30:06 -0700
Reply-To:     Tom Sinclair <neeemo@YAHOO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Tom Sinclair <neeemo@YAHOO.COM>
Subject:      Re: Optima Battery safety question
In-Reply-To:  <19c.36e9a383.2fffaf1b@aol.com>
Content-Type: text/plain; charset=iso-8859-1

I lined the battery box and underseat area with not-metallic Dyna-mat for noise suppression and to protect from shorting to the body.

Tom

--- Frank Condelli <RAlanen@AOL.COM> wrote:

> In a message dated 08/07/2005 12:10:50 AM Eastern > Daylight Time, > LISTSERV@GERRY.VANAGON.COM writes: > > Here's what I did on one install: > > http://www.californiavan.com/battery/Battery.html > > 1) Remove the upper turntable if the van has Westy > seats then chop > about 1 1/2 inches away from the rear section of > the lower turntable > base. (see photo) I used a Dremel cutting wheel to > remove the > section. > > 2) Use the Optima without side terminals, the way > nothing can short > to the battery cover tin. > > 3) Shim the battery compartment with wood blocks to > keep the battery > from moving about. > > 4) Cover the positive terminals with an old rubber > inner tube just to > be extra safe. > > 5) Use a Surepower model 1315 battery separator > instead of the wimpy > VW relay. While the Surepower is a tad expensive > at $70, it's the > best possible way to hook up two batteries in a > Vanagon. Intelligent > charging, automatic separation when engine is off > and automatic 2nd > battery starter assist for those times when you > left the park lights > on....it's also compatible with Subaru alternators > and the VW > alternator idiot light without having to do any > extra wiring. > > > > This is pretty much how I do them here except in > Westys I keep the Optima > standing up and cut holes in the cover for the > terminals to clear. A thin > layer of insulating material on top of the battery > will allow the seat to swivel > and not make contact with the positive terminal > without any modification to > the seat swivel base. Covered with the carpet that > is there the slight rise > in height above the original is not noticeable and > causes no inconvenience. > I've done an install in a CARAT and laid the > battery on its side as youv'e > explained and that works just fine with no mods > needed. The Sure Power 1315 is > certainly the right way to install an Optima Yellow > top in a Vanagon. Works > perfectly and that Optima is always charged right > up quickly when the engine > is started. A couple of other options I often > include when I do these AUX > battery installs: a second 12 volt outlet on the > dash connected to both > batteries with a transfer switch with a digital > volt meter plug in so one can keep > and eye on the charging of both batteries by a flip > of the switch and give a > second 12 volt power outlet when needed and a 300 ~ > 400 watt power inverter > hardwired to the AUX battery. This set up will > give you all the power options > you'll ever need unless you want the micro wave > oven option ;-) > > Cheers, > > Frank Condelli > Almonte, Ontario, Canada > _BusFusion_ > (http://members.aol.com/BusFusion/bfhome.htm) a VW > Camper > camping event, Almonte, ON, June 09 ~ 12, 2005 > '87 Westy, '90 Carat & Lionel Trains > Member: _Vanagon List_ (http://www.vanagon.com/) , > _LiMBO_ > (http://www.bcn.net/~limbo/) , _IWCCC_ > (http://www.westfalia.qc.ca/) & _CCVWC_ > (http://www.ccvwc.ca/) > Vanagon/Vanagon Westfalia Service in the Ottawa > Valley > _STEBRO/Vanagon Stainless Steel Mufflers_ > (http://members.aol.com/Fkc43/stebro.htm) > _Frank Condelli & Associates_ > (http://members.aol.com/Fkc43/busindex.html) > or http://frankcondelli.com >

http://www.TomSinclair.com

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