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Date:         Tue, 2 Aug 2005 18:44:14 -0700
Reply-To:     Michael Snow <mwsnow@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Michael Snow <mwsnow@GMAIL.COM>
Subject:      Re: clutch shudder?
Comments: cc: Keith Ovregaard <kovregaard@COMCAST.NET>
In-Reply-To:  <c35a65c73ee2e3f996c9f308bed50bf4@comcast.net>
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

I think that Karl is right on the money on this one. You can replace the clutch and pilot bearing and resurface the flywheel, but if the clutch actuator cross-shaft is worn unevenly from side to side, clutch performance will suffer. After having seen a couple of the aftermarket (probably Mexican) cross-shafts fail, I only buy the German ones with the induction-hardened fingers. The rubber mounts are certainly a potential issue, but the labor required to replace the clutch is significant enough to justify the cost of a new cross-shaft if it is worn unevenly.

Michael Snow 1987 Syncro GL camper 1986 GL 1982 Westfalia 1.9D

Keith Ovregaard wrote: > Will > > My 84 Westy has had that same shudder for years and I had a new > clutch/pilot bearing and resurfaced flywheel done only about 35K mi. > ago (although it was in 1996). It's sort of annoying, but has not > gotten worse. I wonder if the motor/trany mounts might have something > to do with the shuddering. I noticed that my 90 Syncro mounts are > really stiff, but my 84 Vanagon has a lot more wiggle when I try to > move the motor back and forth. Think about it. When you let out the > clutch, torque is applied to the drive train and the engine wants to > twist. If slop in the mounts allows too much twist, the mounts can act > like a rubber band and spring back which could set up an oscillating > shudder until the clutch is fully engaged. My 2 cents: check into the > mounts before spending a lot of $$ on a new clutch, etc. > > Keith O > 84 Westy "Brownie" Solar Charged Camper > 90 Westy Syncro (No name yet for the pastel white box) > > > On Aug 2, 2005, at 10:55 AM, Wil Haslup wrote: > >> Mike Collum wrote: >> >>> Hi Wil, >>> >>> I'd say it's clutch time ... and while you're there you should replace >>> the engine seal and pilot bearing along with having the flywheel >>> resurfaced. Of course you'll replace the throwout bearing and you >>> should either true up the release fork or replace it along with >>> checking/replacing its bushings. Replacing the input shaft seal in >>> the >>> transmission is another must do as far as I'm concerned. >>> >>> While it's all out ... replacing the starter bushing is a very good >>> idea, too. >>> >>> Mike >>> Houlton, Maine >> >> >> Thanks for the many responses both on and off list. >> >> I expected as much. I usually do most of the work on my Vanagon but >> I'm >> going to have to have this done. What's the typical price tag. >> >> At the moment I only have the shudder starting from a stop in first. >> When shifting at speed into 2nd, 3rd, or 4th there is none and I can't >> say I've noticed it in reverse. Does this mean I've got some time or >> is >> that wishful thinking? >> >> >> -- >> >> Wil >> >> >> -- http://www.charmfx.com/ >> >> "In action a great heart is the chief qualification. In work, a great >> head." >> -- Arthur Schopenhauer >> >> >


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