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Date:         Thu, 1 Sep 2005 21:21:18 -0700
Reply-To:     Tom Young <tomyoung1@COMCAST.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Tom Young <tomyoung1@COMCAST.NET>
Subject:      Re: Aircooled Running Problems
Comments: To: "Thompson, Michael" <Michael_Thompson@GOLDER.COM>
Content-Type: text/plain; charset="iso-8859-1"

It sounds like the engine is basically running too rich, which can happen. Over time the spring in the AFM weakens, giving feedback to the computer that more fuel is needed at all speeds and temps then is actually the case. Re-seal the cover on the AFM (you can get "false air" through here) and take it to someone with an exhaust gas analyzer to have the CO checked.

If it's running too rich you can adjust the AFM via the provided mixture screw. If the spring has weakened to the point that you can't adjust the mixure lean enough with the screw then it's either time for a rebuilt AFM or you go in and tighten the spring in the AFM. (This procedure is well-documented in the archives.) ---------------------------------------------------------------- Tom Young Lafayette, CA 94549 ---------------------------------------------------------------- ----- Original Message ----- From: "Thompson, Michael" <Michael_Thompson@GOLDER.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Thursday, September 01, 2005 6:28 PM Subject: Aircooled Running Problems

Hi all I have a strange running problem with my 1981 aircooled westy. The vehicle starts and runs fine, with correct idle. However, when blipping the throttle when parked, the engine hesitates as if mis-firing until the RPM gets high enough and then it revs okay (maybe 3 seconds). When driving, this is shown as 'hopping'/bucking when accelerating at partial throttle, or when decelerating at partial throttle. If the throttle is opened wide, the bucking stops after 2-5 seconds and the engine runs normally on the highway.

In addition, power is down on hill climbs and the fuel milage is a low 14 MPG on a highway run at 70 MPH. All 4 spark plugs have black sooty coating suggesting rich running, and when the throttle is blipped after idling for 10 seconds black smoke comes from both exhausts (EMPI).

The problem is I have checked/tried virtually EVERYTHING using the ProTraining Manual and Bentley. The entire ignition system, including distributor is brand new and timing has just been set. I have checked everywhere for leaks in the injection system and can find none. I have done all electricall checks on the AFM and it checks out fine within spec (I even pulled the cover and everything looks well inside). I have checked the cold start valve, the fuel pressure (only 1psi above the high end of the acceptable range), injectors and resistor impedence (9.2 ohms compared to approx. 7 in Bentley), the head temp sensor is new and I have checked it electrically as well.

I have not checked the injectors for leaks as all 4 plugs are sooty and I would be suprised if all the injectors went at once. All I can think of is the computer, although my understanding is that they are incredibly reliable and don't go wrong ofter.

HELP PLEASE - I can't think of anything else to check, and I don't have a spare computer..... TIA Michael


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