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Date:         Tue, 13 Sep 2005 14:34:41 -0400
Reply-To:     Christopher Gronski <gronski@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Christopher Gronski <gronski@GMAIL.COM>
Subject:      Re: installing ac condensor
Comments: To: Matthew <mpteleski@yahoo.com>
In-Reply-To:  <20050913174414.87957.qmail@web30106.mail.mud.yahoo.com>
Content-Type: text/plain; charset=ISO-8859-1

Be sure you are installing the larger capacity condensor. See my previous post below:

From: Christopher Gronski <gronski@gmail.com> Date: Jul 12, 2005 7:44 AM Subject: Re: Bottom line on A/C ? To: Vince Jahn <vljahn@sbcglobal.net> Cc: vanagon@gerry.vanagon.com

I spent a bit of time investigating this.

VW changed the AC in our vans around 1986 or 1987. From what I can tell '86 2WD do not have the change, but '86 syncros have a partial upgrade (fan, condesnor, compressor), '87 and newer had even more (this coincided with the switch to the grey interior).

In terms of the condensor, with the '86 syncro they moved from 255272413A that has two sections of fins (with none behind the separation of lower and upper grilles) to 253260403 that basically covers the whole rad.

Compressors were upgraded around '86 as well some got the SD510 and some the SD709. Both were an improvement over the SD508. The first number refers to pistons, the second to total displacement. In this case the SD510 is about 11% more powerful than the SD709 but the SD709 is aparently much quieter and saps less power (and it is13% more powerful than the SD508).

Both are available from Busdepot. I had the more powerful SD510 in my syncro but its dead now and in the interest of future availability (Sanden is no longer producing the SD510 - pity it is 25% more powerful than the SD508 of earlier vans) I will be replacing it with an SD709. The procedure is detailed in Bentley 87.16 and requires two specialized refrigerant lines: 253260708E and 253260716A and two each of these o-rings: 803260749B & 431260749.

Also around '86 fans were also upgraded from 251959455G to the more powerful 251959455M.

The '87 and up grey interior vans got the extended AC ducting off the rear AC as well as a larger evaporator and more powerful evaporator fans.

So, it is possible that the other vanaagon owners who are reporting 50F at the vents have newer vans with the VW AC upgrades noted above. I was lucky enough to already have the upgraded condensor and fan. I am changing out the compressor and plumbing in a BEHR aftermarket AC unit that has a second evaporator and fans up front. I am hoping to catch a cold this summer...

Chris

On 9/13/05, Matthew <mpteleski@yahoo.com> wrote: > hey, i need to install an AC condensor on a 86. any > hints, tips, etc before i jump into it? how does the > condensor attach to the radiator? > thanks > matthew > > "Racing with the wind and flirting with death > So have a cup of coffee and catch your breath" > > > > > ______________________________________________________ > Yahoo! for Good > Donate to the Hurricane Katrina relief effort. > http://store.yahoo.com/redcross-donate3/ >


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