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Date:         Thu, 13 Oct 2005 11:45:29 -0700
Reply-To:     Jeffrey Schwaia <jeff@VANAGONPARTS.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Jeffrey Schwaia <jeff@VANAGONPARTS.COM>
Subject:      Re: TDIs and Automatic -- Custom Gears?
Comments: To: Michael Diehr <md03@XOCHI.COM>
In-Reply-To:  <200CB2C9-E816-449C-873F-41C02F9FB724@xochi.com>
Content-Type: text/plain; charset="us-ascii"

That was me who looked into getting a custom ring & pinion made for the Vanagon automatic. Due to the complexities of the automatic ring & pinion the production costs are quite high. After showing the R&P to a few machinists, I was told we were looking at $2,500+ to produce a new R&P. Obviously, I would have had more than one built, but the costs would not have come down appreciably unless the number of units exceded 50.

Hope this helps.

Cheers,

Jeff www.vanagonparts.com

Euroteile 2301 Vehicle Drive #G Rancho Cordova, CA 95670 916.638.9914 Phone 916.638.9916 Fax

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@GERRY.VANAGON.COM]On Behalf Of Michael Diehr Sent: Thursday, October 13, 2005 8:31 AM To: vanagon@GERRY.VANAGON.COM Subject: TDIs and Automatic -- Custom Gears?

Given the increasing interest in TDI conversions for Vanagons, and the demonstrated superiority of the automatic transmission :-) and the apparent mismatch of final drive ratio with the TDI engine:

I'm wondering if there is some critical mass at which it would be feasible to get a bunch of custom gears built? Someone on the vanagon list recently (forgot who) said they looked into getting custom gears machined and it was "expensive." How expensive? Was this the price for 1 set? Would ordering 10 drop the price?

Personally, if I'm spending $5k-$7k for a TDI conversion for an automatic, I might be willing to drop $500 or more on some overpriced custom hardware to change the final drive ratio. If a group of us could get together, I wonder if we could solve this problem at a reasonable price?


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