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Date:         Mon, 17 Oct 2005 11:12:19 -0700
Reply-To:     Don Williams <williams@FIRE.BIOL.WWU.EDU>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Don Williams <williams@FIRE.BIOL.WWU.EDU>
Subject:      transmission shifting
Content-Type: text/plain; charset="us-ascii"; format=flowed

Hi Mark,

My experience is that linkage is enormously important and that it is usually the linkage, and wrong adjustment makes you think it is the transmission. At least you should work on that first since it only gets you dirty and angry and doesn't directly cost you money. The guides to the gears are on the upper part of the box that is accessed under the spare tire. You can adjust the shifter by a little allen screw on the shift so that the shifting mechanism in that box is pushed up to be influenced by those guides. Then when you push down the shift to go into reverse, you are bypassing those guides. The next problem is often the rod that goes back to the tranny, and the compression ring that allows the lateral movement of the shifter to displace the vertical movement on the rod that goes into the tranny. You just have to play around with it (it is frustrating). Basically, a tiny adjustment on that ring influences whether or not a horizontal movement of the gear translate into engaging the gears properly. For my problem, my 85 Westy would not go into first gear, for love or money, unless i pushed down the shifter and bypassed the guide in that box. I thought my tranny was screwed up, but after dinking with it for several hours, I could see that if I rotated the shaft in the correct direction, I could get the beast in first without depressing the shift because I had increased the distance that the shift rod tranveled without so that I did not need to depress the shifter to get enough distance to go into first gear. Does that make any sense whatsoever?? Call me if it still seems weird. (360-650-3641) Don

From: Mark Brush <mbrush@GMAIL.COM> Subject: Re: 1990 Westy - do 3 transmissions have same problem? I haven't dropped the shifter box yet. I've adjusted the shifter rod so tha= t the lower part of the stickshift is in the right place. It doesn't seem lik= e the stickshift hits anything in the box when in second gear. With the last transmission I had, I wanted to check to see whether it was the transmission, or the linkage. So I un-hooked the linkage, crawled under the bus, and manually shifted the transmission into second. I started her up, and let off on the clutch, and nothing happened - so I figured I had a bad transmission (all the other gears engaged). Is this the best way to check whether the problem is the trans or the linkage?


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