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Date:         Sun, 30 Oct 2005 21:56:54 -0800
Reply-To:     David Marshall <mailinglist@FASTFORWARD.CA>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         David Marshall <mailinglist@FASTFORWARD.CA>
Subject:      =?us-ascii?Q?RE:_______Eight_Function_Digital_Display_for_the_Vanagon?=
Comments: To: FrankGRUN@AOL.COM
Comments: cc: Mailing List - Syncro <syncro@yahoogroups.com>
In-Reply-To:  <221.172004a.3096fe7d@aol.com>
Content-Type: text/plain; charset="us-ascii"

Frank, Why do you feel that voltage is so important? Just curious!

I agree that most analog gauges are pathetic and lack any real speed or resolution - VDO's EGT gauge is a prime example of this. This is why I have chosen to go the digital route. My gauge uses standard VDO pressure and resistive senders plus J and K type thermocouples.

The reason for choosing to go with the gauge in the instrument cluster is that I want to keep the interior as neat as possible. My experience is there are two ways of mounting gauges, one is on the plastic bit between the floor and the radio - room for two or four gauges there but it is impossible to really see them that low with any accuracy or safety as you are supposed to be watching the road when driving! The other solution typically has been to install a new pod somewhere. I made one where the ash tray was but it really don't look like it belongs there. The other thing that analog gauges lack is attention getting. With my digital gauge, if you surpass a set parameter, it will warn you by blinking that reading on and off and displays the word WARNING on the gauge. If you wanted to, you could make it so it would flash a light or sound a buzzer to draw your attention as well. For volks like you and me, who always pay attention to things we don't need stuff this, but say for example you are letting your friend drive the vehicle they may have no idea that 850C is too hot for the turbo - at least this they should wake up and smell the cat food. Plus if your friend comes home and the turbo is dead, you can open the log and see the time and date when the safe parameters were exceeded so you know who to point the finger at. I have my gauge set to start blinking at 800C for the EGT and start recording at 850C which is the max sustained temperature the turbo is allowed.

David Marshall

Fast Forward Automotive Inc. 4356 Quesnel-Hixon Road Quesnel BC Canada V2J 6Z3

http://www.fastforward.ca mailto:sales@fastforward.ca Phone: (250) 992 7775 FAX: (250) 992 1160

- Vanagon Accessories and Engine Conversions - Vanagon, Transporter and Iltis Sales and Importation - European Lighting for most Volkswagen models

Due to the large volume of email we receive, PLEASE include previous emails when responding. This will allow us to read the complete dialogue in one message and will result in quicker and more accurate responses.

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com]On Behalf Of Frank Grunthaner Sent: October 30, 2005 8:59 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: Eight Function Digital Display for the Vanagon

In a message dated 10/30/05 8:13:50 PM, mailinglist@FASTFORWARD.CA writes:

> http://www.fastforward.ca/gallery/1005instrumentpod.jpg >

This is an interesting solution to the gauge problem, and I am a large fan of comprehensive monitoring of engine functionality particularly of engine conversion projects. However, I'll say again that the Vanagon instrument panel is just underwhelming! I'm quite pleased with the modified Passat TDi cluster I modified and placed into the Vanagon instrument pod for my TDi conversion. (Pictures available on Alistair Bell's website). The purpose of this note is to point out that for turbo conversions in general and TDi conversions in particular, the key gauges needed to supplement the VW supplied set are EGT, boost (0-30 psi, or 0-30 psi and vac), oil pressure and voltage. For all of these functions, a good dynamic range together with rapid response and high accuracy are essential. I have found that the general level of analog gauges available from VDO, Autometer, Westtech and others are really pathetic. Generally these gauges offer 90 degree movements with poor linearity. Mechanical gauges give 270 degree movements, but are dangerous and slow. I have recently located state of the art digital gauges with 270 degree movements for EGT, Boost, Oil Pressure, Voltage, oil and water temperature. A bit pricey, the gauges are available with custom bezels, dial and with electroluminescent dials from www.speedhut.com. The EGT gauge is $168, while all others are $98 I believe. These are what I'm using. Thought I'd bring it to your attention. No connection obviously.

Frank Grunthaner


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