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Date:         Wed, 9 Nov 2005 15:04:35 -0500
Reply-To:     Roger Sisler <rogersisler2000@YAHOO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Roger Sisler <rogersisler2000@YAHOO.COM>
Subject:      Re: fuel pump +Mom problem

Cant do much about your mom,but here are some suggestions for the pump. First check the new pump and see if it has blade push on type attachments like the origional. If it has threaded screw and nut attachments, a rather major adaption is needed. Get someone else to do it. Next, try replacing the filter and see how that goes. If you can do this, the pump is within your ability.Be prepared for gas going everywhere when the hose is removed.Use newspaper on the pavement.Unscrew the 2 clamps. These are fuel injection hose clamp, and are different from hose clamps.They will not damage the hose.After removal of the clamps, the old filter will be a struggle to remove. If you can get the filter to come off you are home free as far as the filter goes.Just reinstall it the way the old one came off. The inlet and outlet are different sizes so a mistake here is not a concern.The hoses wont fit if installed wrong.Maybe using a screwdriver between the filter and hose end can supply leverage .Some people cut the filter off and just use a new bit of hose.

It should be remembered that if the blade connections on the fuel pump are reversed, the fuel will be pumped in reverse too-back into the tank.Just remember which is + and which is - .Mark em somehow.Basically the pump is suspended in a sling.This isolates the pump from vibrating on the frame Remove the rear hose clamp from the pump,and struggle with the hose again.Loosen the screw that attaches the pump to the sling.It is a long and thin screw.Twisting The pump out iof the sling.I think you can remove the pump/sling assembelly and replace the pump while not being on the ground.Once again, if you can get past all the gas and the difficult hose attachments , this can be done. Few tools are needed. Just screw driver ,plyers,wrench. Dont attempt to proceed any further than what you can back out of without damage or tow truck. Sometimes going to a junkyard and practicing on these vehicles can get you a cheap part($20 fuel pump) and experience.When you tackle your van,you now know exactly what to expect.Hope I didnt miss anything. Good luck, Roger


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