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Date:         Wed, 4 Jan 2006 23:46:31 -0700
Reply-To:     Karl Wolz <wolzphoto@WORLDNET.ATT.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Karl Wolz <wolzphoto@WORLDNET.ATT.NET>
Subject:      Re: Failed Crankshaft seal yet again
Comments: To: millo fenzi <fenzi@COMCAST.NET>
In-Reply-To:  <ODEHLNBOBCAMPJFMBAPBIELFCKAA.fenzi@comcast.net>
Content-Type: text/plain; charset="us-ascii"

Folks tend to replace the breather hose with heater hose, which is not compatible with oil fumes. It will work for a while, but will eventually break down, get flabby, and collapse under heavy vacuum pressure.

IIRC, the correct tubing is only available in large rolls. That would be a good club type purchase. Any interest?

Karl Wolz

> -----Original Message----- > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of > millo fenzi > Sent: Wednesday, January 04, 2006 9:19 PM > To: vanagon@GERRY.VANAGON.COM > Subject: Re: Failed Crankshaft seal yet again > > Hi David, > > Agree with the comment about excess crankcase pressure. Suggestion: check to > see if the crankcase breather hoses from the vent tower to the air intake > distributor are sucked flat at 2500 rpm. > > Story behind this suggestion. I acquired an abused 86 Westy Weekender. It > was leaking engine oil out the bottom of the clutch area, had a death > rattle, and numerous other ills. I replaced the engine with an AVP core > rebuild. Transferred all the bits and pieces over to the new core. > Replaced every hose that needed it. Had the end play adjusted by a local > shop and they put seal in. Put everything back together, started driving and > noticed I still had engine oil dripping from the bottom of the clutch > housing. > > Hmmm. Pulled the engine, seal looked fine. Put a new seal in. Still > leaked. Hmmmmm. In desperation took it back to local garage (Fred's Garage > in Redwood City, CA) They dropped the engine, replaced the tranny seal, > replaced the main engine seal. The mechanic noted that the seals were fine > so went looking for some other problem. Found that the hose that connects > the crankcase vent tower (little beer can shaped thing on the top rear of > the engine) to the air plenum (air intake distributor - black bulge top > middle of engine) was so old and soft that it was sucked closed by the > vacuum from the airbox at anything over 2000 rpm. This effectively closed > off the crankcase vent and drove up the pressure in the crankcase, causing > oil to blow past the main seal. Stuck a new piece of hose on and all was > wonderful. Time to fix problem, 5 minutes. Cost of hose, $0.50. Time to > diagnose problem - 2 hours. > > Was tough to find as the hose looked fine at idle, only collapsed at higher > rpm, and since it's buried under a bunch of other stuff it is quite hard to > see the collapse. > > Three cheers to Fred's for finding it. They felt responsible for the > original seal, their mechanic pulled the tranny seal even though it was > clearly leaking engine oil, not tranny oil so they only charged me $135 for > the time it took to diagnose the problem. My kinda garage :) > > Hope that this helps, > > Millo > > 86 Westy weekender > 67 Porsche 912 > 00 BMW 528i > 89 Chevy Pickup 1500


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