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Date:         Sun, 29 Jan 2006 09:40:07 -0500
Reply-To:     Dennis Haynes <dhaynes@OPTONLINE.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Dennis Haynes <dhaynes@OPTONLINE.NET>
Subject:      Re: Brake Lines - Replacement
Comments: To: robertmstewart <robertmstewart@MAC.COM>
In-Reply-To:  <C001D228.541C%robertmstewart@mac.com>
Content-type: text/plain; charset=US-ASCII

Brake lines are cheap. The problem is the labor. I like to use the factory lines as they have a protective coating. Comes as a 5 meter roll. The local FLAPS can supply lines with the bubble flares already on them and couplings can be used to make longer pieces. A good tubing bender can be had for ~ $35. A bubble flare tool to make your is a little bit more. Do it yourself and factory lines, ferrules, mounting clips, new tees, etc will be less than $100 bucks but plan on 2 days especially if going al the way to the master. You do not want to go with flex lines. Also most of the stainless braided lines are not DOT approved. The 4 rubber lines are available aftermarket. Ask for the Meyle brand as they fit like factory.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of robertmstewart Sent: Sunday, January 29, 2006 2:00 AM To: vanagon@GERRY.VANAGON.COM Subject: Brake Lines - Replacement

So, I a couple of days ago my mechanic did a tune-up for me and I asked him to check the brakes.

He told me that the brake lines are very rusty (which surprised me since the previous owners mechanic who also owned the van told me he replaced them), and my local Long Island mechanic worried that if the line gets a pin hole it will need to be replaced.

So I am wanted top get some feedback:

1. What is the cost for the metal brake tubing for a complete replacement? 2. What would you estimate the time to be to do the replacement? 3. Can steel braided lines be used for the entire Van? Would this be a better long term investment? 4. If the steel braided lines are best what length, connectors and what kind of lines would I purchase, and does anyone have a source?

The mechanic also told me that the bleeders on the calipers looked very rusty and worried that the calipers might need replacement as well.

He said the brakes were fine but if the lines sprung a leak it would be a big job.

I am looking for feedback on the best way to go, I do not want sell the van, I would like to complete the repairs necessary.

Thanks in advance.

-- Rob NYC/Long Beach, NY 88 Wolfsburg, Silver


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