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Date:         Thu, 7 Sep 2006 18:50:28 -0500
Reply-To:     Budd Premack <bpremack@MN.RR.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Budd Premack <bpremack@MN.RR.COM>
Subject:      Re: O2 Sensor Idea (long)
Content-Type: text/plain; charset="iso-8859-1"

This response is from Darrell Boehler, long-time Listmember and originator of the Digitool ecu readout.

The digifant models go into closed loop much sooner than the others which are mostly digijet. The digifant has a heated o2 sensor. So lets talk about digifant models. The o2 unit is hot and ready to function before the engine is heated and ready for a lean hot running mixture, especially when the engine is below about 50 degrees. The temp 2 sensor/ engine coolant temp needs to get an output below about 2 volts before the ecu goes into closed loop. You probably know the actual voltage better than I. The engine would do a lot of stumbling if you went into closed loop much sooner. I am sure if you hit the interstate holding a steady 3k rpm you could go into closed loop sooner without adverse stumbling. Digijet models would save fuel with a heated sensor. Especially when starting off with a warm engine. The warm engine situation I am referring is when you stop for less than 30 minutes like for gas or for groceries. It takes a non heated o2 sensor a long time to get hot enough to function compared to a heated sensor. Keep in mind on all ecus the mixture leans out using the temp 2 sensor as the engine warms up and before it goes into closed loop. This mixture should not be excessively rich if the afm is properly adjusted. I am not trying to be negative about Geza's idea and I am positive there are situations where forcing closed loop sooner would save fuel. Like hitting the interstate early in the warm up cycle. It is a cool 54 degrees down here in southern Illinois this morning. It feels very good to be cool .

Darrell

.

Budd Premack wrote: Darrell,

This was on the Vanagon List today. What do you think?

Budd

----- Original Message ----- From: "Geza Polony" <gezapolony@SBCGLOBAL.NET> To: <vanagon@GERRY.VANAGON.COM> Sent: Wednesday, September 06, 2006 7:49 PM Subject: O2 Sensor Idea (long)

OK, so here's the problem. In our vans and probably in other'80s cars as well, the ECU kicks into closed loop mode on the late side, as the O2 sensors are slow to get to operating temp. That's why on later models, car companies started incorporating O2 sensor heaters.

What this does is give excellent (rich) running when cold, probably what the engineers were looking for when gas was cheap. But you get worse gas mileage this way. Probably a lot worse, depending on how much around-town driving you do.

So here's what I'm thinking. Rather than install a heated 02 sensor to correct the problem, why not just supply voltage to the ECU in the correct amount to trick it into going into closed-loop mode? This could be done with a transformer, a toggle switch, and a few long pieces of wire.

Start the van in open loop, drive for a few minutes, and instead of waiting for the ECU to decide it's time, toggle it into closed-loop as soon as it runs smoothly.

I say this because, having installed one of Ken Lewis' monitoring devices for the O2 sensors, it's painfully obvious that I'm driving open-loop much of the time, and thereby wasting gas.

Anybody done this? Heard of it being done? Any reasons it wouldn't work?


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