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Date:         Wed, 20 Sep 2006 07:11:54 -0600
Reply-To:     Kath Gene <Kath_Gene@STVRAIN.K12.CO.US>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Kath Gene <Kath_Gene@STVRAIN.K12.CO.US>
Subject:      2nd go through on Oil pressure alarm problems problems--this is a
              good one for any one up for a challenge.
Content-Type: text/plain; charset="us-ascii"

Below is the original e-mail:

What I did last night:

I verified the continuity of the wires from the senders to the plug at the back of the instrument cluster and it was all good. None of the wires were switched. I then verified the resistance of the senders in operation and all was good. The resistance of the low pressure was high until I started the engine then it went to almost nothing. The high pressure switch worked backwards-it went from low resistance to very high resistance at about 2000rpm's. I checked the corrosion on the connector in the instrument cluster and it was corroded. I cleaned it carefully and reassembled it to absolutely no change. I then checked the connections and continuity all the way to the printed circuit board on the back of the speedometer. All was good and I think I am now left with no alternative but to change that board. The other reason I am suspect of this is that when I disconnected the senders from the system it still went off at about 2000rpm's and not on start-up as I thought it should. Thanks for the advice so far it's been outstanding!!

Let me know what you all think.

Gene Kath

I have searched the Archives and not found my exact problems.

History on the van:

I have an '86 camper with 110k miles. I recently bought it after it had been sitting for about 4 years. The only modifications that I can see is a different radio and speakers. Otherwise the Van is as it came from Volkswagen. This is a very pristine and extremely well cared for van. I have not actually checked the oil pressure although I have absolutely no signs of an oil pressure loss (no lifter noises, rough running, oil light at start-up). I have a crappy (Fram) oil filter (temporarily)I plan on changing the oil after I go through the first tank of gas and putting on a quality one. But I do have 20/50 oil in it.

The issue:

The problem I'm having sounds very ordinary but is getting more and more weird. As I start the engine and drive away EVERY time, regardless of engine temp, when the engine gets to about 2200 rpm's the oil light and buzzer go on and stay on until I restart the ignition. I have no low rpm flickering and it will not shut off no matter what the rpm's and the light ans buzzer NEVER turn off unless I restart the ignition.

What I've done so far:

I replaced the high side oil sender with a 0.9 bar unit yesterday to absolutely no change in the behavior. I also checked continuity from the sending units to the plug on the back of the instrument cluster and found that I have continuity from the high pressure sender to the cluster but not from the low pressure sender to the cluster. This really throws me since I assumed that would turn the light and buzzer on immediately upon start-up since it appears it is not getting a signal on start-up. I also disconnected the plug that both sensors go through (the one in the engine bay) and ran the engine--absolutely no change in the symptoms buzzer came on at 2200ish rpm's. Scratched my head and butt.

Where I think I should go next:

1. I'm going to recheck the continuity between the senders and the dash connector.

2. Check the resistance to ground of both sending units to make sure that they are sending a signal.

3. I am going to explore the idea of the oil pressure relief spring that may be hanging open.

4. I am going to explore the idea of some printed circuit behind the spedo and tach that can go bad but people have told me that they rarely fail.

5 look into a possibility of a relay in the system somewhere that is failing.

Any ideas will not be ignored--please help!!!!

Gene Kath


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