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Date:         Sun, 24 Sep 2006 10:26:46 -0700
Reply-To:     Gerald Masar <azsun99@EARTHLINK.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Gerald Masar <azsun99@EARTHLINK.NET>
Subject:      Re: More Gas Leak
Comments: To: Mike Bucchino <mbucchino@CHARTER.NET>
Content-Type: text/plain; charset="iso-8859-1"

Actually, I pretty much agree with you, but last year when I dropped the tank on my '88 to fix the overflow-on-fillup, I found the right-side 'y' piece broken completely. I had the repair kit, so installed the new parts. Later, I did attempt to epoxy the broken 'y'. Even shaped a small piece of copper tube to fit inside as reinforcement. Everything looked solid, but it only took a little force for it to come apart again. You are also right about the job not being "that hard", but as I get on in years (67 soon), any job requiring lying on my back on hard concrete under the van gets harder :). Jerry

----- Original Message ----- From: "Mike Bucchino" <mbucchino@CHARTER.NET> To: <vanagon@GERRY.VANAGON.COM> Sent: Saturday, September 23, 2006 8:00 PM Subject: Re: More Gas Leak

> I looked at mine the other day due to spilling apon filling up and crap > getting into the tank. My 84 GL has over 230K miles, is 23 yrs old and this > crossover tube appears to look as good as new. It's made of a material that > should last longer than the vehicle. Absolutely no deterioration and still > in service. My leak was a cracked "Y" that this tube connects to and go > into a rubber grommet-type seal on top of the tank. I epoxied the y-fitting > and wrappped it with that self-sealing silicon tape for added insurance. > All is well now. > BTW, the internal fuel pick-up is plumbed with the same black plastic > tubing as the crossover pipe, and also looked excellent. (flashlight and > inspection mirror). People write about these pieces crumbling to bits, but > I find it hard to believe after close inspection of mine. "Just go ahead > and do it", seems like cheap advice, expensive to accomplish. A thoughtful > mechanic looks at everything "with a jaundiced eye" (according to John > Muir!), and only replaces what is necessary. When someone says, "just do it > anyway", they're helping spend your hard-earned money for you. I usually > err on the side of caution, especially when the job is unpleasant and very > involved to have to do over again. This job isn't that bad, trust me. Now, > if it was a syncro tank (or early bus), that required the engine and/or > transmission to be removed before you could access the tank, things might be > very different. Take all advice with a grain of salt, even this! > > Mike B. > > ----- Original Message ----- > From: "Gerald Masar" <azsun99@earthlink.net> > To: <vanagon@GERRY.VANAGON.COM> > Sent: Saturday, September 23, 2006 8:41 PM > Subject: Re: More Gas Leak > > > >I would replace the crossover tube if for no other reason than one never > >knows how > > much longer some of these highly specialized parts are going to be > > available. > > Jerry > > > > ----- Original Message ----- > > From: "mad madeline" <mac10wv@YAHOO.COM> > > To: <vanagon@GERRY.VANAGON.COM> > > Sent: Saturday, September 23, 2006 4:31 PM > > Subject: More Gas Leak > > > > > >> Well, the gas leak ended up being the gas smell on filling the tank.... > >> to now > > include a leaking injector or leaking fuel rail on the passenger side. > > Not finished > > diagnosing that one yet. So, now we're into pulling the tank, replacing > > the lines > > here there and everywhere... both at the tank and down to and through the > > engine. > >> Finally ordered a Bently manual today and have been researching all the > >> parts > > needed and people's recommended proceedures posted on the web. > >> > >> My question is: how often does the crossover pipe need replacing? Is > >> it a really > > good idea to replace it just because the tank is off and its accessable, > > or because > > they really fail? Madeline > >> > >> > >> > >> --------------------------------- > >> Get your own web address for just $1.99/1st yr. We'll help. Yahoo! Small > >> Business. > >> >


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