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Date:         Thu, 28 Sep 2006 11:04:51 -0400
Reply-To:     "Warner, Jeffrey (Jeff) S (J6C)" <Jeff.Warner@DLA.MIL>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         "Warner, Jeffrey (Jeff) S (J6C)" <Jeff.Warner@DLA.MIL>
Subject:      Modifying Vanagon gas tank for more fuel capacity - 4 gallon
              increase
In-Reply-To:  <PHL0SGEM343BLSAQV6u0000e775@phl0sgem343.AD.DLA.MIL>
Content-Type: text/plain; charset="us-ascii"

For a 4 gallon increase absolutely sign me up as interested. I'm guessing most of us could have it done somewhere local but if you can do it for a reasonable enough cost plus shipping then it would be worth it to avoid the local hassle. You might also consider buying back customers unmodified tanks to keep the process going. Thanks for your efforts so far. This sounds great!

Jeff Warner Galloway, OH '86 Wolfy Westy "Barry"

Date: Tue, 26 Sep 2006 20:07:19 EDT From: JordanVw@AOL.COM Subject: Modifying Vanagon gas tank for more fuel capacity - 4 gallon increase

this evening i took an old vanagon gas tank, laid it on the driveway, and used bricks and boards and tape to build "walls" around the saddle depression (only on the leftmost side - the saddle where the aircooled vanagon heater duct would go, if it was an aircooled) i left the depression for the coolant tubes and shift linkage to go thru. i then laid plastic sheeting over it.

i took an empty gallon milk jug, filled it with water, and slowly started to pour water into the plastic sheeting lined "saddle". i emptied 3.5 gallons into the saddle area.. then there is the area at the front, which rises up, that's another half gallon im sure..

so anyway we're talking about a approx. 4 gallon fuel increase with modifying the stock 2wd vanagon gas tank, in the way i suggested...

this could mean another 75-100 miles out of a tankfull (depending on what your gas mileage is and what engine you're running)

i'm going to have one made for myself.. if it turns out well, would there be enough interest in this?

chris


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