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Date:         Fri, 22 Dec 2006 17:54:44 -0500
Reply-To:     Benny boy <huotb@VIDEOTRON.CA>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Benny boy <huotb@VIDEOTRON.CA>
Subject:      Re: Strange no-start problem
Comments: To: Geza Polony <gezapolony@SBCGLOBAL.NET>

Geza, do the following basic test, let's go back to basic:

Check for sparks: remove one plug, plug it back to it's wire, put plug on engine (good contact with metal), don't touch or old with glove, have someone crank the engine, look for sparks!

Check fuel pressure: pump the system by putting the ign. key ON a few time, remove the small screw (put a rag uner) at T junction of fuel line neer the oil breather and watch for pressure! http://www.benplace.com/fi_hoses/100_0028.jpg (green arrow)

If you are not sure for fuel pressure, check if the injector are spaying ok, remove one fuel rail ass. from engine, only one tinny screw, 10mm, put them away from engine, put a small jar under, have someone crank the engine an see if they shoot!!!

Tell me you have fuel in the tank :-)))

"""Also, the plastic connector for the three wires coming out of the distributor was cracked."""""

I'm not sure i follow you here? the cap? cap as 5 wire output?

If you have fuel pressure and sparks, comme back to me, i will try to guide you and find the problem.

Cheers, Ben http://www.benplace.com/vw2.htm

--------------------------------------------------------------- Volks,

Sorry this post is long, but I'd appreciate some help on this one--I'm clueless. Problem: my '84 1.9 WBX won't start. Yesterday it ran well once started. It always used to cold-start perfectly, like one revolution, under any conditions. Quite impressive--almost too good to be true.

4-5 days ago I began messing with the fuel pump/fuel filter and it was around that time the van began to show more difficulty in starting. I think, but am not certain, the problem showed up before the fuel delivery system work. Progressive worsening until today, I can't get it to start at all.

Replaced fuel filter, cleaned ground at pump, clean hot pump wire/connector. Fuel pump flow test checks ok. Relay is ok (at least the pump functions when ignition is on.)

New pressure regulator. Replaced high pressure fuel hoses from regulator to injector rails. HEET in gas tank a week ago. Lucas gas treatment in gas three days ago. Techron in gas yesterday.

Recently replaced thermostat; temp II sensor is good. New AFM, all vacuum hoses checked and clamped.

I pulled one plug after trying to start and it was dry, otherwise normal in color.

Could I have gotten some crap in the fuel injectors while messing with the fuel lines? Could this explain no start condition (I'd guess No, as it would start on at least three cylinders even if one was clogged.)

Also, the plastic connector for the three wires coming out of the distributor was cracked. Thinking I might have bumped the wires together when replacing the regulator, I wrapped them back up with electrical tape.

Thanks for any and all advice on this one. My frustration level is on orange, soon to be red. I HATE it when this van doesn't run! (And love it when it does!)

Geza


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