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Date:         Fri, 12 Jan 2007 10:08:03 -0800
Reply-To:     courtney hook <courtneyhook@SHAW.CA>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         courtney hook <courtneyhook@SHAW.CA>
Subject:      Re: repair panel
Comments: To: mordo <helmut.blong@GMAIL.COM>
In-Reply-To:  <de48c0be0701120621o620f8f27ia9203fb77618cd90@mail.gmail.com>
Content-type: text/plain; charset=us-ascii

I agree, I bought a flanging tool for my air compressor, and plan to use that to flange the new panels on my Bay Westy. I plan on gluing them on too with the new body adhesives that GM and Ford are using now instead of welds. Regards, Courtney

----- Original Message ----- From: mordo <helmut.blong@GMAIL.COM> Date: Friday, January 12, 2007 6:21 am Subject: repair panel

> I don't like the idea of the overlap. I'm sure over large areas, > it can be > feathered sufficiently to make the thickness disappear but what about > smaller areas? Is there some good reason why one wouldn't crimp a > recessedflange on the surrounding sheet metal? Seems like it would > make a tidier > repair. > > BTW, Benny, Bondo is a brand name, like it or not. :) > > ---------- Forwarded message ---------- > From: Benny boy <huotb@videotron.ca> > Date: Jan 11, 2007 11:55 PM > Subject: Re: repair panel > To: VANAGON@gerry.vanagon.com, Mark Mordhorst <helmut.blong@gmail.com> > > I will take explicite pictures of that tomorrow, but basically, > the top part > of the skin is overlaped, the new one over the remaining upper > one, to > smooth the junction, microfiber is aplyed and some bondo (the > question is > what kind of bondo... me, i don't like that English name?), if you use > proper product, putty, as i like to name it it a very good and > strong and > nice finish, but, before there is bondo, microfiber, skins are glued > together... for life.. this glue is almost scary!!! this product > is making > body work easy for everyone! > > Only (in that case) the upper part of any skin (as we alway work > on the > botom skin of our vans) is overlaped, each side are glued-welded > like they > were when VW put the van together, the lower portion is also > overlaped but > it was like that originally. Some may think that "overlaping" will > show, but > it will not! 1mm or 1/16in is not enough, overlaping reinforce the > skins,now, it's just a question of "look", it's whre you need > bondo-putty to blend > the 2 parts... i use Evercoat Spot lite: > http://www.evercoat.com/productDetail.aspx?pID=5 > > Expensive stuff, but men!!! so nice to work with... i basically > use ONLY > Evercoat product... > > Enough for now... me tired... > > Later, Ben > http://www.benplace.com/ > > ------------------------------------------------------------------- > This is something I was curious about too. I was looking at some > tech info > on installing panels this way. I think it specifically directed > that the > perimeter of the void was NOT to be flanged first. I don't > understand how or > what you bond to without a flanged edge. If one simply laid the > panel over > the edge, how would you possibly feather out the edge without it > being a > noticeable bulge? > > > -- > mordo > 1990 Carat >


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