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Date:         Mon, 8 Jan 2007 06:32:07 EST
Reply-To:     RAlanen@AOL.COM
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Frank Condelli <RAlanen@AOL.COM>
Subject:      Re: Play in throttle shaft
Comments: cc: emaglott@BUNCOMBE.MAIN.NC.US
Content-Type: text/plain; charset="US-ASCII"

In a message dated 07/01/2007 12:13:03 P.M. Eastern Standard Time, LISTSERV@GERRY.VANAGON.COM writes:

I was checking my throttle position switch for idle, and found it was not clicking when the throttle was allowed to close, but if I pulled up the throttle shaft, it did click on throttle close. When the throttle is open, I have about 1mm of vertical play in the throttle shaft. Excessive? is there an adjustment or shim to raise the throttle shaft? I do not detect much axial play as if the bore in the throttle body is worn. Thanks as always,

Edward, most all Vanagon throttle bodies have that play, it's how they were built. When I rebuild the throttle bodies, from my _Vanagon Used Parts_ (http://members.aol.com/Fkc43/usedpts.htm) webpage, Throttle body 1.9 or 2.1, rebuilt, excellent better that new condition - 250.00 exchange or 300.00, part of the process I do is to shim that play so that the butterfly stays dead centre in the throat and the valve can move freely. I install stainless steel shims in between the top of the throttle body, where the seal is for the shaft and the first linkage piece on the shaft. It may take a few trys at assembly and disassembly to get the right shims that give the proper adjustment. If that butterfly has worn a groove in the bottom of the throat of the throttle body you can fill it with JB Weld and sand smooth, then paint with silver engine paint. Once you have the butterfly set to ride dead centre it will not ever rub on the bottom again. The brilliant engineer who designed that throttle body thought it was a good idea to use the butterfly rubbing on the bottom of the throat of the throttle body as the bearing surface - ha, ha - that did not work !!

Cheers,

Frank Condelli Almonte, Ontario, Canada '87 Westy, '90 Carat, '87 Wolfsburg (Forsale) & Lionel Trains (_Collection for sale_ (http://members.aol.com/Fkc43/trainsal.htm) ) Vanagon/Vanagon Westfalia Service in the Ottawa Valley _Frank Condelli & Associates_ (http://members.aol.com/Fkc43/busindex.html) _Vanagon Stainless Steel Exhaust Systems_ (http://members.aol.com/Fkc43/stebro.htm) _BusFusion_ (http://members.aol.com/BusFusion/bfhome.htm) a VW Camper camping event, Almonte, ON, June 07 ~ 10, 2007


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