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Date:         Fri, 9 Feb 2007 01:12:04 -0600
Reply-To:     Allen Hill <route66rider@KNOLOGY.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Allen Hill <route66rider@KNOLOGY.NET>
Subject:      Re: Panel section, final pictures
Comments: To: Benny boy <huotb@VIDEOTRON.CA>
In-Reply-To:  <vanagon%2007020823333230@GERRY.VANAGON.COM>
Content-Type: text/plain; charset="US-ASCII"

Ben, Great job! However, I think you need one of those auto rotisserie things so you can paint the underside! (Just teasing a bit). I had a Triumph Stag a couple of years ago that I spent what seemed to be a month cleaning the underside on. I had it about 2 feet in the air and cleaned it a small section at a time until I had the bottom as good as the top - It's all in the details!

Route 66 Rider! Ramon Hill Live Long and Be Free ================================== -----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Benny boy Sent: Thursday, February 08, 2007 10:33 PM To: vanagon@GERRY.VANAGON.COM Subject: Panel section, final pictures

I have put another 20 pic on this section, it's show the... final touch on those panels (botom page)... yea, a lot of fine sanding, i almost burned that van today :-))) i was so tired of sanding... cleaning, sanding again... anyway, i'm happy with my final work, it's basicaly prefect... for now, but it's a pain to shoot the inside and outside at the same time.. i had to put the paint shop fan on the high speed level (because this is a "building" primer, it's thick but it make a lot of dust), and that is not always good, that fan can suck to much paint/primer outside the room...

Red this weekend... i was not really sure how to do that! remove door or not, inside first ans outside after. We learn each day, i think i took the best decision. The doors will be done afterward and were remove, so the "in between" section (outside/inside) will be perfect, but, it's a pain to do the roof first, inside center second, left and right inside, floor and outside. Clear coat will be more dificult. The floor will be done last.

Last thing, i have filled, welded the upper/lower front and right seam, i had to put new metal under the windows seal, that panel (front upper) was replaced in the van lifetime with a OEM VW panel (sticker inside), but was deeply rusted anyway, sorry, i have no picture of that rust, 18 holes... i have also no pictures of the work detail, i was to mad when i started grinding, sanding and found all that rust/holes! But it's gone now... for a long time.

Paint: 2.5 gallons at 200$ each + reducer 2 gallons of clearcoat at 150$ each + cat + reducer 1.5 gallons of primer at 100$ each + cat + reducer 150$ of sandpaper 200 or different stuff (putty, microfiber...)

Total: i don't want to know! Still, for under 15K (cost price), this van will be a dream! your price... he he he, 25K

Anyway: http://www.benplace.com/panel1.htm

A tired Ben. ps.: i'm now at 160 or so hours, is it worted? for an old 85 lady? well, i learn a lot, and that is very interesting. This 85 Westy will be quite nice when done... and unique.


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