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Date:         Thu, 1 Mar 2007 12:00:11 -0500
Reply-To:     Bob Donalds <donalds1@VERIZON.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Bob Donalds <donalds1@VERIZON.NET>
Subject:      Re: FS: 2.1 "DJ" code 112 HP WBX New/Rebuilt
Comments: To: Kim Springer <kimspringer@RCN.COM>
Content-type: text/plain; charset=iso-8859-1

Kim no slam intended

I know this engine as the 10 to 1 engine and I have never done the measurements. I do now that 9.6 to 1 is not useable with todays fuel in a vanagon. I dont care what GO Westy says or does even they have backed off on the compression ratios of there engines. I say that from the prospective of an engine rebuilder so this is not "what can I get away with". Rather I know that happens when you go into thermal overload "ping". The first thing that happens is you loose power, the combustion chamber takes a beating and the one part of this most overlooked is you can throw a rod due to the pounding the rod bearing see's. I have seen so many instances of ping eating engines in the short term (months not years) that I can asy with conviction that any ping is something that must be avoided at all costs and todays fuels SUCK in no unsertain terms. They dont make a fuel that acomidates older cars peroid older meaning without knock sensors

Bob Donalds Boston Engine

----- Original Message ----- From: "Kim Springer" <kimspringer@RCN.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Wednesday, February 28, 2007 11:08 PM Subject: Re: FS: 2.1 "DJ" code 112 HP WBX New/Rebuilt

> I'm not one to doubt you Bob, as you have way more experience in the WBX > world. But, that said, I had a DJ engine with only 70K on it from Europe > and in order to federalize my truck, I had it rebuilt, switched it to > Digifant with a cat., changed the distributor, and I'm running that engine > now. > > I measured everything when I did the rebuild. I cc'd the heads and they > were the same as stock MV. I cc'd the pistons and they were less deep > increasing the CR to 9.6:1. My cam grinding friend profiled the cam, and it > is indeed stock as you said. Bad metal on the cam as one lobe was worn, > (not uncommon I hear). I found a good cam to work with and we ground it > stock. The engine has nice power, I'm sure not the 112i it used to have > with original ECU, different distributor and no cat, but it's good enough > for me. > > VW calls 8.6:1 a 9:1. This is a 9.6:1 engine we are calling 10:1, but it's > not really 10:1 based on my measurements. > > I does need 92 or it detonates, (not a ping folks, it's a pong, and not > terribly on 89 either) but I hear no nothing under load at low RPM, climbing > a hill in 3rd (it's a 5 speed) next to a tall concrete wall as long as it > has the 92 octane. > > All that said, let's see how long it lasts. It has about 15K miles on it so > far with no problems. Based on my experience, I wouldn't be afraid to set > up a DJ engine in this way. > > Kim Springer > White '89 Tristar (#7 off the assembly line) > > > ----- Original Message ----- > From: "Bob Donalds" <donalds1@VERIZON.NET> > To: <vanagon@GERRY.VANAGON.COM> > Sent: Wednesday, February 28, 2007 5:25 AM > Subject: Re: FS: 2.1 "DJ" code 112 HP WBX New/Rebuilt > > > > I have a set of DJ 10 to 1 pistons the tops look like they got hit with a > > shot gun blast, bits of piston missing from detonation. I do believe the > > valve size is stock on all AMC heads unless they have been B. Bobed and > the > > cam is the same as all other 2.1s > > The DJ engine requires 98 octane fuel. The differance in the rated power > > comes more from the ECU than the increase in compression if you had gas to > > match > > Even go westy knows 10 to 1 does not work and they tried > > > > Bob Donalds > > Boston Engine > > > > > > > > ----- Original Message ----- > > From: "Kim Springer" <kimspringer@RCN.COM> > > To: <vanagon@GERRY.VANAGON.COM> > > Sent: Tuesday, February 27, 2007 11:29 PM > > Subject: Fw: Re: FS: 2.1 "DJ" code 112 HP WBX New/Rebuilt > > > > > > > I carefully cc'd my DJ on my Tristar. It's 9.65:1, and you are right, > it > > > needs premium. > > > > > > Kim > > > > > > > > > > You are certainly in the ball park with price, they also have MUCH > > higher > > > compression, like 10.5-1 instead of 8 or 9-1 so premium fuel is > important. > > I > > > think one could re-curve a 1.9 distributor to match. They are mainly > > auction > > > only. > > > > Jeff. > > > > > > > > ----- Original Message ----- > > > > From: rpc <populuxe59@yahoo.com> > > > > Date: Tuesday, February 27, 2007 12:05 pm > > > > Subject: Re: FS: 2.1 "DJ" code 112 HP WBX New/Rebuilt > > > > > > > > > Jeff, > > > > > > > > > > It is just a long block, I don't know anything about it. The > > > > > mechanic secured it for me because my original motor has 185K and > > > > > he thought going new was better/cheaper than rebuilding the > > > > > original. I didn't know anything about the codes and only last > > > > > night checked them in preparation for selling to ensure it was a > > > > > 2.1 L. > > > > > If you don't mind, what do they go for on ebay? is it a "store" > > > > > sale/buy it now? or do they auction them? > > > > > sincerely, > > > > > Chis C > > > > > > > > > > Jeff Hogue <lnjhogue@EASTLINK.CA> wrote: > > > > > Hey, Do you have the ECU and distributor to make this package > > > > > complete? The 112hp comes from ECU, different ignition, exhaust, > > > > > valve diameter and cam grind. With AMC heads, the engine is > > > > > basically MV without the rest of the package. I see these bit from > > > > > time to time on eBay. > > > > > Cheers, Jeff. > > > > > > > > > > ----- Original Message ----- > > > > > From: rpc > > > > > > > > > > Date: Tuesday, February 27, 2007 11:15 am > > > > > Subject: FS: 2.1 "DJ" code 112 HP WBX New/Rebuilt > > > > > > > > > > > Selling my "reserve" engine. Bought it through my local indi > > > > > > Vanagon mechanic (former dealer mech) for use in my Multivan or > > > > > > syncro project. My MV is still going strong and haven't yet found > > > > > > a syncro camper worth while to have the mechanic install this. I > > > > > > need the money more than a project. > > > > > > This is a "DJ" code engine, not an "MV". Has AMC heads. This > > > > > > engine was not offered in the US. A "DJ" 2.1 is rated at 112 h.p. > > > > > > It is in a VW crate and I was under the impression it was new--not > > > > > > a rebuild. I can't be sure of this and not knowledgeable when it > > > > > > comes to VW engines so it could be a rebuild from Germany or S.A. > > > > > > Sorry, no photos at this time. If there is interest I could > > > > > > remove it from the packaging but it is heavy, long block with fly > > > > > > wheel. > > > > > > I will answer Personal Mail Questions Off list. > > > > > > > > > > > > Price $2,500 obo > > > > > > Located in Green Bay, Wisconsin. > > > > > > Delivery possible within reason or freight shipping > > > > > > > > > > > > Thanks, > > > > > > Chris C > > > > > > 920-660-7053 > > > > > > > > > > > > > > > > > > > > > >


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