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Date:         Mon, 26 Mar 2007 13:55:18 EDT
Reply-To:     JordanVw@AOL.COM
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         JordanVw@AOL.COM
Subject:      adding a/c - '85 down pass vanagon overhead unit v.s. Behr
              in-dash a/c
Comments: cc: vanagon@yahoogroups.com, syncrodoublecabs@yahoogroups.com
Content-Type: text/plain; charset="US-ASCII"

so ive been thinking about adding A/C to my Doka.. there were 2 options i had in mind.. the Behr In-Dash a/c unit.. which are hard to come by... and the other was the dealer installed overhead a/c units that were installed on every '85 down passenger vanagon that had a/c.

i had located a few Behr units - but theyre pretty rare and people usually know what theyre worth, so they fetch a top dollar..IF you can find them.. for some reason they were more common on the earlier vanagons.. the postitives of the Behr are that theyre great for Westys. you can add them to any year westy to suppliment the rear a/c you already have, or if your westy never came with a/c in the first place.. with the Behr in-dash unit, theres nothing taking up room on the ceiling to bonk your head on, or nothing to take up valuable overhead cabinet space in the rear. they are contained totally in the front dash, and blow cold air right on you...not just on your kids or dog in the rear seat which is all the stock westy a/c does. they are also pretty much the only a/c option for those who have T3 singlecab pickup transporters as well..

the negatives, is that you lose most of your glovebox.. and you ave to pull the whole dash to install it.. but thats a good time to replace your front heater blower motor which is probably squealing and on its way out as well.. pulling the dash is not a job you want to do twice.. my other concern was the availability of parts, since the behr units were so rare. the company is still in business (www.behrgroup.com) but i dont know if they still offer parts for the vanagon unit.

my other choice was the '85 down passenger vanagon overhead a/c unit. this is the unit that was installed on every '85 down passenger vanagon that was optioned out with a/c. no '80-'85 vanagons ever had "factory" a/c. the overhead a/c unit was always installed at the port of entry, or at the dealer.

finding these 85 down pass van a/c units is easy.. i see them alot in junkyards on passenger vans.. nobody ever bothers to remove them. i have like 4 or 5 of them here. they mount in the overhead part of the cabin, the main evap./fan assy is right behind your head, with a small tunnel running to the windshield header, with adjustable vents that blow right on your face.. on the left, the evap assy is bolted to your B pillar, and on the right it lays on the sliding door upper track. condesnation drain tubes are fed down thru the B pillars to holes in the rockers. the switches are contained in the header vent panel, so no removal or modification to the dash is necessary. the freon lines run down the left B pillar to the floor, and are covered with trim pieces provided with the kit. the positives about the overhead a/c is that its relatively easy to install..no dash removal.. it blows cold air right on your face, which certainly cools you down fast...and since these were common on 85 down pass vans, used parts are relatively easy to find.

the negatives about the overhead front a/c - it takes up valuable interior room. its not terrible, but i have this unit on my sunroof van and i've bonked my head on the evap assy quite a few times while passing thru the front seats into the rear of the van. my Doka is a 6pass non walkthru, with the metal bulkhead - so there wont be a problem as i cant walk thru to get to the rear anyway. another negative, is because the evap/blower assy is right behind your head - its noisy.. and another negative is that its near impossible to find one of these '85 down overhead a/c units that doesnt have some cracking of the plastic housing.. the evap housing is notorious for cracking, and the header vent panel is notorious for cracking where its screwed to the A piller part of front door header. but then again, its 20-25 year old plastic.. so you cant expect much.. i've used Devcon brand plastic welder to repair cracks in the overhead a/c housing/ducting on all vanagons, and have had good results. the final negative, which is just by design, is that if you installing the pass van overhead a/c into a Doka, you must fabricate some sort of steel bracket to support the evap assy on the passengers side..as Dokas obviously have no sliding door track to support the evap assy.. and also - this overhead unit doesnt fit well into a westy.. Listmember frank grunthaner has done it - but it takes some clever mods...you have to make an extension for the westy poptop latch as the overhead evap assy unit will cover it up..

that all being said, i have seen a doka that has had the '85 down overhead unit installed.. so i know its been done..

has anyone else on here with a doka installed the overhead unit into your truck? can you send me pics of the passenger side evap assy support bracket you made?

thanks..

chris

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