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Date:         Sun, 1 Apr 2007 15:51:33 -0700
Reply-To:     Karl Wolz <wolzphoto@WORLDNET.ATT.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Karl Wolz <wolzphoto@WORLDNET.ATT.NET>
Subject:      Re: Attn: Electrical Gurus! (I searched archives)
Comments: To: neil <musomuso@GMAIL.COM>
In-Reply-To:  <c4e7c5f90703301838k4bdd75f2t3d24b1b711ff541a@mail.gmail.com>
Content-Type: text/plain; charset="US-ASCII"

You only need the relay for the highest speed setting, since that is the only one that uses full voltage through the switch, or so I've been told.

Karl Wolz

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of neil Sent: Friday, March 30, 2007 6:38 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: Attn: Electrical Gurus! (I searched archives)

Hi Matt.

Thanks for all that info.

I'm always impressed with how much the list knows and contributes!

I had heard of someone thinking of using a relay in the circuit a la the headlight upgrade. But as you said it then becomes one relay per speed. Kinda what I thought would happen.

I decided to go with stock. (See previous posts) In fact I just got back from parts place with new switch. Picked up new wiper shaft assembly, but am still waiting on bushings for brake pedal.

Brake pedal bushings??

I should know better. What started out as new fan, and wiper stuff has become oh so much more!

This is getting to be like a kitchen/bath reno on a heritage home fer cryin out loud!

Neil.

On 3/30/07, Matt Roberds <mattroberds@cox.net> wrote: > > From: neil <musomuso@GMAIL.COM> > > Date: Fri, 30 Mar 2007 12:46:27 -0700 > > > > As a last resort, I would install a toggle (SPDT?) and wire it for > > an "off" "low" and "high" setting. > > A SPDT center-off toggle switch would probably do what you want. > > > What are the stock fan speed switches rated at? 12V DC, but how many > > amps? > > Only VW knows for sure. One way to guess is to look at the size of the > fuse for the fan motor circuit - buy a switch rated at least that much > and you can't go too far wrong. If you have a multimeter with a 20 A > range, you could set it up for that, turn the fan on "high", and pull > out its fuse. Then put the meter probes in the fuse socket in place > of the fuse (the fan should start up again) and see what it reads. Look > for a switch with an equal or better rating. > > > Has anyone else found a better "mousetrap" in terms of a better > > quality 3 spd. fan switch? > > One thing some American cars do is use a relay to connect the fan motor > directly to the battery for "high". This means the switch doesn't have > to carry the full current of the fan motor. > > If the problem with the VW switch is that it tends to burn out > electrically, rather than break mechanically, you could extend this > theory to having the switch run relays for _all_ speeds. You'd end up > with a big wad of relays under the dash somewhere, but at least most of > the electrical load would be off of the switch. If the switch tends > to break mechanically, you're SOL. > > I have also seen ready-made remote switches that might work. These have > a box with a relay that goes under the dash and does the heavy lifting. > Then they have a tiny switch panel on the end of a thin wire - the panel > looks nice and it's easier to hide the thin wire. Some of these are > just one-circuit on-off but you might be able to get something fancier. > Try a local car stereo/car alarm shop to see what they have. > > You might also look in a "generic" hot rod catalog like Summit or Jeg's. > There might be a switch for street rodders that you could use. > > NAPA might be another source. They carry some "generic" electrical gear > for big trucks and old vehicles that you might be able to use. It won't > be cheap but it's usually pretty decent stuff. > > Matt Roberds > >

-- Neil Nicholson. 1981 Air Cooled Westfalia.

http://web.mac.com/tubaneil


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