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Date:         Wed, 18 Jul 2007 10:22:09 -0600
Reply-To:     Don Spence <dkspence@TELUS.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Don Spence <dkspence@TELUS.NET>
Subject:      Re: No Start 83.5: Fuel pump test?
Comments: To: Dennis Haynes <d23haynes57@hotmail.com>
In-Reply-To:  <BAY125-F386891882F9AA696068B0AA0FA0@phx.gbl>
Content-Type: text/plain; charset=US-ASCII; delsp=yes; format=flowed

Dennis Thanks for the reply. A little history on my problem: The vehicle ran last fall when I parked it - November - Though it had a tendency to stall at idle as in at a red light and not restart until it had a ten minute rest in hot weather (+28 C and above) When I tried to start it in April it would crank but not fire. I tested for spark at the plugs- good ( entire ignition is new except distributor. new cap, HT leads, plugs, coil) Grounds had been cleaned the previous summer and were re-cleaned

I removed the small hose connected to the intake and squirted some fuel in. It fired immediately, ran for a couple of seconds and died. No fuel being delivered?

I went on vacation for May

I pulled the injector leads and noid tested them. All fine

I pulled the injectors and while one fuel rail was disconnected ran the fuel pump by turning the key to the on position several times. No fuel in my collection container. I also removed the bolt at the Tee fitting and ran the pump as above . No fuel. I had expected a geyser.

The fuel flow test described in the workshop manual (original) suggests that 500 ml of fuel should be collected in 30 seconds from the return spigot of the pressure regulator. I got 25 to 40 ml.

I will try the volume test again at the firewall fitting and at the supply side of the tee.

Any insights to offer? Thanks Don On 18-Jul-07, at 6:21 AM, Dennis Haynes wrote:

> Why go through troubleshooting extremes? Did you check the fuel > pressure at the tee? If you got anywhere near the proper pressure > there, fuel is not your problem. Yes, the return from the regulator > will flow a lot less than an open pump. After you get the engine > started, check the pressure again with the engine at various > speeds. It will be obvious if the pump can not keep up. Usual > restriction is in the suction screen in the tank. > > Dennis > > >> From: Don Spence <dkspence@TELUS.NET> >> Reply-To: dkspence@TELUS.NET >> To: vanagon@GERRY.VANAGON.COM >> Subject: Re: No Start 83.5: Fuel pump test? >> Date: Tue, 17 Jul 2007 23:50:14 -0600 >> >> The saga continues ... >> >> I did two fuel pump volume tests today, one at the pump and one at >> the return outlet of the fuel pressure regulator. Direct from the >> pump 30 seconds running delivered over 750 ml of fuel. At the fuel >> pressure regulator return fitting only 25 to 40 ml ( I did this one >> three times). >> >> I then blew out the fuel line, engine to pump, with 40 psi compressed >> air. Still only 25 ml. I'm thinking I have a clogged fuel line.. >> Make sense? >> >> What's involved in replacing this? >> TIA >> Don > >


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