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Date:         Tue, 7 Aug 2007 14:17:39 -0700
Reply-To:     "Mike \"Rocket J Squirrel\" Elliott" <camping.elliott@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         "Mike \"Rocket J Squirrel\" Elliott" <camping.elliott@GMAIL.COM>
Subject:      Re: Westy large battery capacity options
Comments: To: Mark Drillock <drillock@EARTHLINK.NET>
In-Reply-To:  <46B8D978.8030104@earthlink.net>
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

Hi Mark, no comments, suggestions or criticisms on this idea out of me. Just a request that if you do get it rigged up, take some photos and share them with us. It sounds like a pretty cool and ambitious idea.

Oh, and what size or model number wheelchair battery are you looking at? I'd like to look at the specs.

Mike "Rocket J Squirrel" Elliott 71 Type 2: the Wonderbus 84 Westfalia: Mellow Yellow ("The Electrical Banana") 74 Utility Trailer. Ladybug Trailer, Inc., San Juan Capistrano KG6RCR

On 8/7/2007 1:43 PM Mark Drillock wrote:

> As more of us including myself look at going with newer electric only > refrigerators, total battery capacity and charging systems become topics > of broader interest. The simple approach is just to get 1 or 2 large > deep cycle batteries and fit them into existing storage space inside the > cabinets. I can't accept the loss of this space without first examining > my other options. > > I am now considering 2 variations of a 3 bank battery system, using sets > of sealed deep cycle wheelchair batteries arrayed in banks. None of this > replaces the stock starter battery which I would retain in stock form. > > The battery size under consideration comes in 18-22 Amp Hour versions. > It costs $30-50, depending on capacity, source and shipping costs. I > have found a source for the 22 Ah at about $40 including shipping if > ordered in pairs. Since it is a standard size used in wheelchairs it is > readily available and in quantity. > > One of the long struggled with limitations of Vanagons is the size of > the battery compartments under the front seats. Other than a couple of > standard European size automotive starting batteries there is no single > battery that fits well without hacking. Over the years I have read on > this list of people who used wheelchair batteries but only recently did > I pay attention to just how well a set of these can actually fit. > Thanks, Karl Mullendore! These batteries are also sold by Solar power > equipment suppliers. > > These are the right height and up to 4, yes FOUR, will fit side by side > in the stock battery compartment. At 12 volts and 22 amp hours each that > is far more capacity than an Optima and a lower cost and better fit. > > My current thinking is to fit 2 banks of 3 batteries each under the > floor in the sliding door area. A third bank of 3 would be under the > drivers seat. This would give 3 matching banks of 66 Ah each, 198 Ah > total. The cost of these nine batteries would total about what 2 Optimas > cost but at nearly double the total capacity and much battery fitments. > > A second option along the same lines is to make each bank out of 4 > batteries instead of 3. I may give this a go once I have enough > batteries in hand. I am nearly certain they will fit but I'm not certain > that the difficulty of fitment, added cabling, and tighter service > access is worth the extra 66 Ah this version would provide. With a total > of 264 Ah this is the capacity of about 5 Optimas but without giving up > any interior space and costing only about what 3 Optimas would. > > Two of the 3 or 4 battery bank sets would be mounted up under the floor, > on hinged access trays, with each bank able to be lowered separately. > The 4 battery per bank version might be so tight as to require short > wire straps as suspension hinges since there may be not enough room to > swing one end down so it would need to be lowered all at once. > > May plan would be to use the 2 under floor banks as fridge power only > batteries and the third bank would be for my other camping needs. As > stated my starter battery would remain the stock setup. > > Comments, suggestions, criticisms, all welcomed. > > Mark >


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