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Date:         Sat, 18 Aug 2007 08:06:52 -0700
Reply-To:     byron nemela <byronknemela@YAHOO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         byron nemela <byronknemela@YAHOO.COM>
Subject:      '82 diesel 1.8 conversion
Content-Type: text/plain; charset=iso-8859-1

I need some help from folks who've done the 1.8 I4 switch. Even better, I could use a mechanic who's done conversions in the Detroit/Ann Arbor area...

OK, so I've got a lovely rust-free '82 Westy with a blown 1.6TD, and I'm about to buy a 1.8 engine from a GTI for $300. (I know, why gas? A used 1.6TD will cost me $2000 shipped and still be 68HP vs 107... If anyone can sway me to a 1.9TD switch, please let me know.)

Thing is I'm a potter not a mechanic, but a buddy can drop the bad engine and mount the new one. Then 'Bill Muncy's' in Ann Arbor says he'll do the rest (charging me $74/hr 'including head scratching'). So I'd like a general idea of how big a job it is, how long it takes.

'Tom's VW pages' online, gives great info on diesel to gas swap, but if anyone can point out the best 'step-by-step' resource - that would be great! I just want to reduce our 'head scratching' here (and would love to find a local shop who's done this kind of switch).

...and (just so you know how the VW gods are having fun here) I've got two months off starting in Sept and had planned to tour the southwest in the bus!!! I guess better the engine blew here than there, but I'd still love to have it on the trip...

So if you 1.8 Vanagon drivers could help me through this process, that would be terrific!

Thanks, Byron

'82 Westy 1.6TD (rod through head...) '93 Volvo 940T (old reliable)

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