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Date:         Tue, 6 Nov 2007 06:32:33 EST
Reply-To:     RAlanen@AOL.COM
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Frank Condelli <RAlanen@AOL.COM>
Subject:      Re: GoWesty's headlight upgrade kit
Content-Type: text/plain; charset="US-ASCII"

In a message dated 05/11/2007 5:10:58 P.M. Eastern Standard Time, LISTSERV@GERRY.VANAGON.COM writes:

I wonder how much of a difference these really make to the overall light output. It seems to me that you are still using the 15+ year old small gauge wiring and that the only thing that you are really doing is by-passing the high currently going through the headlight switch thus saving it and installing brighter bulbs to get more light output.

It would be interesting to get a back to back comparison of actual voltage at the headlight before and after installing the relays - I would suspect there won't be much of a difference due to V=IR losses. In other words the more currently you put through a wire the more voltage loss you get - these old wires will have a lot more resistance than new ones.

Well, you can say whatever but best is to go check the real situation. I have been making, selling and installing these relay kits, see my _Vanagon Headlamp Relay Upgrade_ (http://members.aol.com/Fkc43/hdltrela.htm) website, for years. Mine are very similar to what Go Westy offers, they are nothing new or ingenious. I have personally checked the voltage at the headlight socket before and after on many vans. The scenario is always the same. 9.5 volts before 11.5 volts afterwards. Go do it yourself and see. More voltage produces more light. I think the bulb are 12 volt bulbs so they should be operating at 12 volts or near there. Yes, I agree the wiring is old and if you really want to do it right then ALL the wiring to and from the headlights should be replaced with new 12 gauge wire. BUT, this is a job most Vanagon owners can't do and are unwilling to pay for since the results of just installing the relay kit and higher watt bulbs makes them happy !

Now, just because you have more light does not mean the headlight lens is putting it where it would be most useful. The other problem with the Vanagon headlights, especially the rectangular ones, as has been wrung out here numerous times is the DOT lens structure. H4 lens structure works much, much better. You have to try them side by side to actually see then you will be a believer ! My Westy now has the H4 lenses with 90/100 watt H4 bulbs, the H3 lenses with 100 watt bulbs, my relay kit and I WILL blind you if I wish if your coming at me in the dead of night !

Cheers,

Frank Condelli Almonte, Ontario, Canada '87 Westy & Lionel Trains (_Collection for sale_ (http://members.aol.com/Fkc43/trainsal.htm) ) _Frank Condelli & Associates_ (http://members.aol.com/Fkc43/busindex.html) - Vanagon/Vanagon Westfalia Service in the Ottawa Valley _Vanagon Stainless Steel Exhaust Systems_ (http://members.aol.com/Fkc43/stebro.htm) _BusFusion_ (http://members.aol.com/BusFusion/bfhome.htm) a VW Camper camping event, Almonte, ON, June 07 ~ 10, 2007


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