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Date:         Thu, 13 Dec 2007 18:59:27 -0800
Reply-To:     Scott Daniel - Shazam <scottdaniel@TURBOVANS.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Scott Daniel - Shazam <scottdaniel@TURBOVANS.COM>
Subject:      Re: AMC Cylinder Head Question
Comments: To: David Kao <dtkao0205@YAHOO.COM>
In-Reply-To:  <712832.4742.qm@web82705.mail.mud.yahoo.com>
Content-Type: text/plain; charset="us-ascii"

Depends on the working conditions. In a semi-heated shop or small garage with lights, and flat level floor, some jack stands and a floor jack, it's not that bad. Taking out the engine and trans as a unit is quite easy. ( but if doing just the trans, then just take that off and leave the engine in place - you need at least a bottle jack also ) On the other hand, if it's 'all outdoors', or worse, outdoors and not even on flat level pavement, then yes, that's a real tough thing all right ! For some odd reason I always liked to drink a lot of coffee and do it in the middle of the night ! no distractions then.

Sounds to me that given the time of the year, and I gather not excellent working conditions, and the engine is working all right, like has half decent compression and no coolant leaks, then just to the trans for now.

s.

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of David Kao Sent: Thursday, December 13, 2007 6:42 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: AMC Cylinder Head Question

I did not mention, my 84 Vanagon broke its transmission last week. I heard a loud snap from the rear, like breaking an axle and I lost power to move forward. It was in first gear trying to move into another street on a right turn. I can still shift back and forth to every gear including reverse. But As soon as I try to let go the clutch pedal I can hear noise from the transmission. So the transmission is toast. I have one used cheap spare that I can replace. But once the engine and the transmission is dropped I have a decision to make between a real quality rebuild or a cheap one by myself. I do not need to do anything with the engine if I want to go the cheap route. If I want a quality one then it's a lot of money and the engine should take the opportunity to be done as well.

It's not fun to do something like this in winter time.

David

--- David Kao <dtkao0205@YAHOO.COM> wrote:

> Thanks, Mike and Bob. It is such a small thing but can be a big trouble > maker if not addressed. I have plenty of time to deal with it so I will > stop by a machine shop to see if it can be easily replaced. > > Except this freeze plug, the AMC heads look OK to me. But of course the > look can be deceiving. I know I will be gambling in using a pair of used > heads. I will use these AMC heads only if my OEM heads are found to be > worse. I have not dropped the engine yet. I need to make a decision > between pouring a lot of money or very little for the 84. It's not a > camper and it's old. But I > > > > > > > > > --- Bob Donalds <donalds1@VERIZON.NET> wrote: > > > It is more common for the socket head bolt to leak than the freeze plug > > this should be a dealer item > > as Mike said > > if its covered with epoxy then your not the first to think its leaking > > I would see if a replacement is available before exploratory surgery > > > > Bob > > > > > > > > ----- Original Message ----- > > From: "Mike Collum" <collum@VERIZON.NET> > > To: <vanagon@GERRY.VANAGON.COM> > > Sent: Thursday, December 13, 2007 7:35 PM > > Subject: Re: AMC Cylinder Head Question > > > > > > > It is said that experience is what you get when you were expecting > > > something else. Well, in that I've never had one of these freeze plugs > > > leak, I have no experience so share with you. > > > > > > Maybe someone like Boston Bob would have replacements or know where to > > > get them. > > > > > > According to ETKA 7, the freeze plug without the drain bolt is "Called" > > > Locking Cover # N 011 914 2. > > > > > > The one with the threads for a bolt is # 025 101 583 A > > > > > > The seal for a bolt is N 013 830 2 > > > > > > The Allen key head bolt (M8X12) is N 014 706 7 > > > > > > Of course, these are for an OEM head ... but I'm betting they're the > > > same on AMC heads. I found the seal and the bolt listed on BusDepot's > > > site but not the freeze plugs (locking covers) themselves. > > >> > > >> Mike > > > > > > > > > David Kao wrote: > > >> Mike, you are probably right. The problem is the other one that has > > >> no screw on it. I think it is still in there. But it is covered by > > >> the metalic look epoxy (or something else I do not know). It has an > > >> aluminum look. But it is plastic. If it does not leak maybe I should > > >> not try to fix it. > > >> > > >> David > > >> > > >> > > >> --- Mike Collum <collum@verizon.net> wrote: > > >> > > >>> I believe what you're seeing are the freeze plugs. One isn't actually > > >>> held by a screw ... those screws are there to allow draining the heads > > >>> of coolant. > > >>> > > >>> Mike > > >>> > > >>> > > >>> > > >>> David Kao wrote: > > >>>> I have a pair of used AMC heads pulled from a parts vanagon. > > >>>> I am about to begin to rebuild my 84's 1.9 WBXer with these two > > >>>> heads. I have a few questions about these heads before I put > > >>>> them on. > > >>>> > > >>>> The heads have two metal caps at the bottom side of them. If you > > >>>> look at the heads at their installed position the upper side has > > >>>> the intake and spark plug holes. The bottom side has the two metal > > >>>> caps, one is held in position by a screw and the other is in there > > >>>> by itself. > > >>>> > > >>>> Well, one the two AMC heads has one cap that is plugged up by > > >>>> some kind of epoxy that looked like aluminum. My guess is that the > > >>>> original cap leaked and it was repaired. Whoever did the repair > > >>>> used the epoxy to plug it up. I can not see if the original cap > > >>>> is still in there or not. It seems that it did the job before I > > >>>> pulled them off from the parts van. But I am really concerned if > > >>>> it will eventually develop a coolant leak that will require > > >>>> a tear down of the engine again. > > >>>> > > >>>> Any suggestions as to how to fix it correctly once for all? Is > > >>>> there such metal caps available from anywhere? How is it installed? > > >>>> This is the cap that is not held in position by a screw. Should > > >>>> I send it to a machine shop to get it re-capped? > > >>>> > > >>>> BTW, the pair of AMC heads look in very good shape. There is no > > >>>> crack, warpage or any visible sign of problems (except the cap). > > >>>> I have lapped all the valves and they seem all seal pretty well. > > >>>> > > >>>> Any help is appreciated. > > >>>> > > >>>> David > > >>>> > > >>>> > > >>>> > > >>>> > > >>>> ____________________________________________________________________________ ________ > > >>>> Looking for last minute shopping deals? > > >>>> Find them fast with Yahoo! Search. > > >>> http://tools.search.yahoo.com/newsearch/category.php?category=shopping > > >> > > >> > > >> > > >> > > >> ____________________________________________________________________________ ________ > > >> Be a better friend, newshound, and > > >> know-it-all with Yahoo! Mobile. Try it now. > > >> http://mobile.yahoo.com/;_ylt=Ahu06i62sR8HDtDypao8Wcj9tAcJ > > >> > > > > > > ____________________________________________________________________________ ________ > Looking for last minute shopping deals? > Find them fast with Yahoo! Search. > http://tools.search.yahoo.com/newsearch/category.php?category=shopping >

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