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Date:         Fri, 14 Dec 2007 09:47:38 -0800
Reply-To:     David Kao <dtkao0205@YAHOO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         David Kao <dtkao0205@YAHOO.COM>
Subject:      Re: Knock Knock ?
Comments: To: Michael Diehr <md03@XOCHI.COM>
In-Reply-To:  <83FCC0B7-205F-46CC-8C9E-7FEB62582E2A@xochi.com>
Content-Type: text/plain; charset=iso-8859-1

Perhaps the pistons were incorrectly installed? It happened to me once to my 1971 AC Beetle when a mechanic rebuilt my engine. He had the pistons all in reversed direction. As a result the engine lacked power and there was a not quite obvious knocking noise. Another mechanic took the engine apart and confirmed the error.

Just my guess, a mistake very unlikely but possible. This is very hard to diagnose without taking the cylinder heads off.

David

--- Michael Diehr <md03@XOCHI.COM> wrote:

> Stump the chumps: I've got an 85 auto with a rebuilt engine with > about 5000 miles on it. It's running ok overall (mpg around 17-18 in > fast california driving), but power seems a bit off (even for vanagon > standards). > > The problem: The engine makes a ticktick sound at around 3000 rpm > that was definitely not there in the prior engine. > > It sounds a bit like ping, but the behavior is not always ping-like: > * only happens under 1/2 to full throttle under load > (consistent with ping) > * it's worse at altitude and cold > (backwards? ping is usually worse at sea level on hot days, right?) > * not obviously connected to the octane of fuel. > (inconsistent with ping) > * the frequency of the tick noise sounds like it may be happening on > 1 cylinder only > (e.g. unlike ping, it doesn't seem to decrease in frequency when > you add more > throttle, just the loudness increases. When i've driven cars > with ping, > usually the ping frequency is dependent on throttle/load too) > > It has rebuilt injectors that were flow tested at witchhunter. The > valves have never been adjusted, and I *think* the shop that installed > the engine (to which i'm unable/unwilling to go back to them...a long > story) may have replaced the distributor and messed with the mixture > adjustment screw, as well as putting in a new (rebuilt) ECU. I'm > running mobil 1 15/50 w/mahle filter. > > Ideas? I'm having a real mechanic look at it, and would like to make > sensible suggestions... >

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