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Date:         Fri, 11 Jan 2008 14:04:21 -0500
Reply-To:     Jim Akiba <syncrolist@BOSTIG.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Jim Akiba <syncrolist@BOSTIG.COM>
Subject:      Re: 1985 Vanagon - Ford Focus Engine alternative
Comments: To: David Marshall <mailinglist@fastforward.ca>
In-Reply-To:  <2075.192.168.0.115.1200073163.squirrel@hasenwerk.homeip.net>
Content-Type: text/plain; charset=ISO-8859-1

On 1/11/08, David Marshall <mailinglist@fastforward.ca> wrote: > That's total turkey... you're comparing a highly modified engine to a > *stock* TDI engine.

No you aren't. It's a stock zetec. We've bolted on a turbocharger, but the engine is stock, and quite capable of the power levels we're targetting.

How long will a 1 bar gasoline turbo engine > last?

It isn't 1 bar, it'll be about 8-9 psi targetting 200hp@4400 and 235ft/lbs@2900 of torque with gas. 150k miles is a good target for longevity. But anywhere after 100k it's worth swapping the engine to another low mile one so you have another new engine in the van, especially since it is about the same price and same labor as doing a timing belt on the other options. If you want to nurse it into old age you can.. but I'm not a fan of high mileage engines, and don't need bragging rights as to how many miles I have on an engine, less is more. To me that need just means the engine is expensive enough itself or labor/trouble to swap it out are high so that it must be nursed into old age or it's value proposition falls apart. Ours is still supported in either scenario.

>Quoting their site: "The first trip to the dyno with the > turbo kit prototype" sounds like a mature solution that has > been around for millions of kilometers. :-)

True, but the whole operation is about managing risk no? There is a point in every powertrain's lifecycle when it isn't mature. What's more, we're not designing the engine, just the power adder system, the tune, and the support systems. This sounds eerily similar to the "oh you don't have millions of dollars so you can't make anything reliable" which is either a pathetic scare tactic, or spoken by someone with a gross lack of understanding of what is currently possible with very little money. The outcome will depend on our capabilities at managing risk associated with the upgrade, and our ability to implement the whole thing carefully. Can anyone do it? No. Can it be done and be reliable? Yes. Can we do it? I strongly believe so, but the proof is in the pudding, and backed up by a good warranty from people capable of honoring it. Just like OEMs, part of what we do is find the balance in all of the various modes of risk intrusion.. nobody's perfect, but without being too much of jerk, I'd argue we do it better than anyone else in the space. We do not follow the OEMs in there levels of efficiency(or lack thereof), but exploit them where it makes sense(like not developing the engine itself, starting with their factory tunes and tweak, use common parts etc). It's funny to note that in our lifetime as a company we outperformed GM two years in a row.. ha doesn't mean much but it's a funny truth. Eventually we are going to produce an entire vehicle, we're just going a piece at a time and learning as we go, and hopefully we won't be smuggling coke and screw the whole thing up. It's funny, but others have also criticized us for "learning as we go"... as if that equals high customer risk automatically, which it doesn't. And then the flip side... I'd much rather be learning as we go, than not.

> Repeat after me: > > - Safety in numbers (if it breaks, have > something everyone else has so you can get parts)

exactly

> - The farther I go > from stock, the more I am my own warranty

In your case true, but not if you have someone else that is doing the development and managing the risk for you like our customers do. I wouldn't have sold anyone an R-TDI or developed a conversion for it for lot's of reasons but if you look at problem #1, you would end up breaking your transmission with it. Furthermore, in the instance that you must be your own warranty and if yours is gone, the risks are still lower.. like I said, a $400 low mileage replacement engine is a lower risk proposition than anything else out there should you need to be your own warranty.

Guys that try to go to the moon don't do it because they think it's safe, and they don't do it because they expect to die. There is a balance in there somewhere, and those with the ability to collect, manage, and utilize the right information are the ones most likely to succeed. If you have no big aspirations, you have no risk to worry about. By definition vanagon guys looking to convert are already out of that category, it's just a matter of with whom they'd like to partner to increase their chances of success and help them manage the risk.

Jim Akiba


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