Vanagon EuroVan
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Date:         Sat, 12 Jan 2008 15:58:40 -0500
Reply-To:     Poppie Jagersand <poppie.jagersand@YAHOO.CA>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Poppie Jagersand <poppie.jagersand@YAHOO.CA>
Subject:      Re: Vanagon Turbo Diesel Conversion
Comments: To: "Chris S." <mrpolak@YAHOO.COM>
In-Reply-To:  <938982.37289.qm@web52502.mail.re2.yahoo.com>
Content-Type: text/plain; charset=iso-8859-1

"Chris S." <mrpolak@YAHOO.COM> wrote: Can anyone comment on this engine conversion? It's not a TDI, but a 1.9L TD. What kind of power, torque and MPG could I expect?

I did my own 1.9TD conversion in 1998, and now 10 years later have only good things to say about it. The specific efficiency for the 1.9TD is the same as for the 1.6D (about 250g Diesel/kWh), so milage at equal speeds is about the same. At legal speeds (100-110km/h / 65Mph) my westy uses around 8l/100km (26MPG?). At higher speeds it uses more, up to maybe 10-12l. City driving is also where a Diesel excels. The 1.9TD '82 westy gets around town at 8-9l/100km, while the '94 Eurovan Westy with an I5 gas engine uses 15l in summer and up to 20 in winter. Subjectively, the '82 with 1.9TD feels stronger when driving in the Rocky mountains here, while the '94 with I5 is more pleasant for long flat highway drives.

Taking a peek at the web page you linked to it is not entirely clear which engine they offer. (Or maybe they can give you exactly the combination you want if you ask. There are also many other outfits offering similar conversions)

There is the stock completely mechanical 1.9TD, as it was installed in European VW cars and vans and Canadian cars.

However the webpage mentions "similar to the TDI but without the electronic fuel injection pump". This could mean a hybrid of one would think at least a TDI head and pistons, and a 1.9TD or similar pump, (or maybe an entire TDI block).

The different design of the TDI head and pistons improves efficiency and thereby milage with up to 25%. However, it is well known that it is more difficult to make a direct injection engine quiet and vibration free. VW obviously thought that an electronic injection pump was useful to more precisely control timing and fuel quantity.

Over the years I have seen many posts about people offering mechanical pumps (much simpler to install and use), but I haven't seen an authoritative and complete comparison between this approach and the two VW stock alternatives (1.9TD and TDI). I'd be curious if anyone on the list has any web links or more insight.

Cheers, Martin ('82 and '94 Westies in Canada, '85 Westy in Europe)

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