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Date:         Sun, 13 Jan 2008 01:22:17 -0800
Reply-To:     Scott Daniel - Shazam <scottdaniel@TURBOVANS.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Scott Daniel - Shazam <scottdaniel@TURBOVANS.COM>
Subject:      Re: Coolant flow/air bleeding
Comments: To: Dennis Haynes <d23haynes57@HOTMAIL.COM>
In-Reply-To:  <001e01c8559c$ef78f540$0401a8c0@DADSTOSHIBA>
Content-Type: text/plain; charset="us-ascii"

Well, here's my thoughts - One, it can run with just the pressure bottle and pressure cap working, it does not 'need' the overflow bottle. Cars never even had overflow tanks before about the late 60's........there was just an expansion space left at the top of the radiator below the pressure cap. ( same for pressure bottle in a vanagon ) so is not going to just 'over heat' just from that hose off, not from just that alone.

Next, what do you mean by 'overheating.' If it's puking out cooling, and can't sustain running, yes, that is indeed 'overheating.' If it's just higher on the temp gauge than you are comfortable with, but other wise sustains running and doesn't loose coolant or boil over, I call that 'running warm."

Oh, bleeding. ....sure it's gotta be bled. But I have had dozens of engines out of the van, and never bothered to do 'the final bleed' at the radiator. Sure, there probably was some air yet at the top of the radiator, and in summer, for sure, not desirable. My point is that bleeding isn't this hyper critical you're going to fry your engine if you don't do it really really good. It SHOULD be done yes, but it's not some hyper critical thing. I've had all kinds of engine end stuff apart, even whole engines out, and ran around fine after that without a full bleed at the front job. That's on my own vans. For someone else out on the road, I'd do the right thing.........but they can get by super fine without meticulous breathing, especially at this time of the year. So no need to go too nutty there, 'usually.'

If it can't sustain running and it's full of coolant, checking the thermostat is usually the first thing you'd do. I don't see them stick shut very often though, but it's certainly possible.

If you get a case where it just will not sustain running without getting very hot pretty soon, and you're sure it's full of coolant, and you've checked the t-stat, and the water pump is turning and the impellers are good..............and no matter what you do, it's hot engine, cold radiator - it seems exactly like the main pipes are clogged, ( but they're not actually ) ........that's what it looks like when you have exhaust gases getting into the coolant at the head gaskets. The exhaust gases displace the coolant in the engine quickly, the engine just gets hot right away, like under 15 minutes, the radiator is stone cold, and you're sure it's not the thermostat. Just as though the main pipes were clogged. It's not that uncommon, I hope you don't have this going on. But that's a very mysterious overheating situation, but happens fairly easily in waterboxers. In the old days with a head gasket problem usually the oil got milky. Somehow that almost never happens anymore in engines. I've see 300 blown head gaskets where the oil never got milky. Then the next failure mode is coolant goes into the combustion chambers and comes out the tail pipe. That's an easy one to identify by smell and white clouds usually. And then there's external coolant leak on waterboxer head gaskets - that's easy to identify, this fourth failure mode - exhaust getting into the coolant..........harder to identify. The definitive test is to sniff the overflow bottle with a smog sniffer, if there's HC in there, that it for sure. Scott www.turbovans.com

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Dennis Haynes Sent: Saturday, January 12, 2008 8:30 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: Coolant flow/air bleeding

One thing to consider is that once you made the decision to drive the van home after the cooling system failed, you really made the decision to replace or at least do some repair to the engine. If there was some chance of escaping damage from the first trauma you chose to continue to damage things anyway. I have posted many times on the proper way to bled the cooling system so here it is again.

For starters, after any over heat steam event, the pressure cap and thermostat should be replaced.

No need to raise the front. In fact that makes it more difficult for the pump to get the coolant up there.

Since it is winter, consider pre mixing the coolant and water. Just in case you don't get the vans running long enough to really mix it.

You want to do this with a cold to cool engine.

Fill main pressure bottle, allow time for as much as possible to flow into the engine. Open the t-stat bypass and both heater valves.

Start the engine and either with a smartly placed screwdriver holding the throttle or a friend at the gas pedal, get a fast idle, 1,500 2,000 rpm.

Keep the main pressure bottle full. Slowly open radiator bleed. You should hear some air escaping until coolant flows out. When stream is fairly steady close bleeder. Top off main or pressure tank and replace pressure cap. Allow engine to return to normal idle speed. Close bypass, reconnect hose from cap to overflow. Top off overflow and you are done.

This should be done on 5 minutes or so. Let engine run and feel for coolant flow to radiator. Idle long enough to test fan operation. If all is good any small amount of air will work its way out in a few heat-cool cycles. Check the overflow for a few days as some coolant will get sucked in. If you see regular bubbling in the overflow tank than failed internal head gaskets or cracked-loose heads are the likely cause.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of mike stainbrook Sent: Saturday, January 12, 2008 5:30 PM To: vanagon@GERRY.VANAGON.COM Subject: Coolant flow/air bleeding

I have an 85 7 pass,manual trans that has air bubble problem-the line from fill bottle to resivor worked loose,chopped by fan belt,overheated,I eased it home,replaced the line,put front end up on ramps,filled resivor and refill,ran with rpm@2K,heater on,bled from Kennedy valve on radiator,kept resivor full,got steady flow at first,then as engine heated up,flow stopped.-still have overheat problem,did get some hot coolant out of bleed valve.should I assume it's the thermostst sticking? in theory,by closing resivor and refilling via fill tank,should be able to"recycle" all coolant.(or,I'm way off base) need input on solution to overheat problem. Thanks everyone, Mike mike90260@yahoo.com


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