Date: Wed, 20 Feb 2008 08:18:19 -0600
Reply-To: John Rodgers <inua@CHARTER.NET>
Sender: Vanagon Mailing List <vanagon@gerry.vanagon.com>
From: John Rodgers <inua@CHARTER.NET>
Subject: Re: CV joints
In-Reply-To: <005801c87393$346a2f20$6501a8c0@TOSHIBALAP>
Content-Type: text/plain; charset=ISO-8859-1; format=flowed
Yeah, I know it all sounds pretty anal but after being trained as an
aircraft mechanic, working in the industry as a mechanic, and flying
the very machines that I and others have worked on - one tends to become
anal about the details. Over time, it repeatedly saves ones butt. And of
course, experience over time develops habits that are hard to break, but
this is a good habit.
48 balls - now that is enough to require a whole bunch of anality. LOL!
Regards,
John Rodgers
88 GL Driver
Scott Daniel - Shazam wrote:
> Thanks John,
> That's pretty clever.
> And at least you don't have to lay awake at night worrying about your CV
> joint balls being in their not-original grooves !
> Just think - if you had a syncro ( or maybe you do ) you'd have 48 balls to
> keep in their correct grooves !
>
>
> -----Original Message-----
> From: John Rodgers [mailto:inua@charter.net]
> Sent: Tuesday, February 19, 2008 2:40 AM
> To: Scott Daniel - Shazam
> Cc: vanagon@GERRY.VANAGON.COM
> Subject: Re: CV joints
>
> To keep the ball chaos to a minimum, I use an electric vibratory
> engraving tool and mark each groove on the rim of the race.. The inner
> and outer race is given an alignment mark. The ball from each groove is
> put into it's own little plastic baggie and given a number matching it's
> goove mark. When all is clean, everything goes back as marked. This
> process is a PITA for some, but the cherry on the cake for others. Yuh
> makes yer choices.
>
> Regards,
>
> John Rodgers
> 88 GL driver
>
> Scott Daniel - Shazam wrote:
>
>> All right, then you better get 250,000 miles out of your CV joints.
>>
>> How do you keep the balls straight ? like know which groove a ball came
>> from.
>> They're not marked or color coded or anything.
>>
>> Have you measured any of the balls with a micrometer to try to find any
>> measurable difference.
>> I would think you'd be very, very into 'rotating' your CV's, that is
>>
> install
>
>> them so they drive the other way.
>> You'll notice in the groove they get more worn in one area from always
>> pushing on that one spot.
>> They can be fitted to the 'push' or drive the other way, to spread out the
>> wear more evenly over many miles, the same as tire rotation does.
>>
>> Surely you are also into this nuance of long CV joint life., mmm ?
>> Scott
>>
>>
>> -----Original Message-----
>> From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of
>> John Rodgers
>> Sent: Monday, February 18, 2008 5:02 PM
>> To: vanagon@GERRY.VANAGON.COM
>> Subject: Re: CV joints
>>
>> Many have commented about NOT putting the balls back into the original
>> grooves. That aspect of the maintenance of the CV's is one of those GOP
>> things. Not a political statement, in this case GOP does not stand for
>> "Grand Old Party" but instead stands for "Good Operating Practice". It
>> is the cherry on the topping on the cake. It is that little extra thing
>> that makes the job better than the next guy's.
>>
>> Consider that the balls and the grooves wear together. They develop a
>> "wear fit". If you swap the balls around, the fit is now disturbed, and
>> the balls and groves have to "wear in" again. At the outset, in the new
>> "ball-in-groove" relationship the wear will be high until the fit has
>> been worn in. All of this is going to produce extra heat of friction,
>> and wear, making the parts more loose than in the original position.
>> Additionally, there will be increased vibration, which in turn will add
>> to the wear. Now, as a practical matter, there won't be much if any
>> initial apparent problem of any sort. The CV will prol'ly run many
>> thousands of miles with no obvious problems, but over time, the life of
>> the CV will be shortened. It all boils down to how much you care about
>> the condition of your balls.
>>
>> Regards,
>>
>> John Rodgers
>> 88 GL Driver who wants his balls to last forever.
>>
>> Rob wrote:
>>
>>
>>> I'm doing CV joints, buying a tube of grease rather than the 4
>>> initial bags of it was my first (and only so far) mistake. I had to
>>> put about 1/4 of the tube into a ziplock sandwich bag, zipped it shut
>>> and cut a corner off to squeeze it into the joints.
>>> My pitman puller worked GREAT to pull the joint off the shaft, I had
>>> to take the joint apart first but it works well with zero stress to
>>> the parts.
>>> Good directions in the Bentley for reassy the joint.
>>>
>>>
>>>
>>> Rob
>>> becida@comcast.net
>>>
>>>
>>>
>>>
>>
>>
>
>
>
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