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Date:         Fri, 15 Feb 2008 11:25:36 -0800
Reply-To:     Scott Daniel - Shazam <scottdaniel@TURBOVANS.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Scott Daniel - Shazam <scottdaniel@TURBOVANS.COM>
Subject:      Re: Reality check? -- rebuild comparison
Comments: To: John Runberg <jrunberg@MAC.COM>
In-Reply-To:  <196CC96C-BE01-49DE-9124-A7622AE08993@mac.com>
Content-Type: text/plain; charset="us-ascii"

I so wonder why people can say 'drop it and go' ...........( the jeep engine with a bored block and oversize pistons ) When I find that when I'm doing a rebuilt engine install is that I usually find at least 12 hours worth of stuff that also needs to be addressed........like cooling system parts, or restoring and painting rusted areas, or engine mounts, lubing the throttle cable, changing the clutch hydraulics brake fluid, exhaust repairs, .....etc. etc........heck, sometimes after I get them fired up it's still 8 hours of fine tuning and sorting out - to get perfect starting, steady idle, nice smooth power & throttle response and so forth. I just can't seem to do Slam Dunk car repair, and if it needed new pistons, chances are 20 other things at the engine end of the car also need attention. Scott

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of John Runberg Sent: Wednesday, February 13, 2008 6:03 PM To: vanagon@GERRY.VANAGON.COM Subject: Reality check? -- rebuild comparison

Found myself in the envious(?) position of rebuilding the engine in the Westy, and now a few years later rebuilding the one in our Jeep YJ. Makes for an interesting comparison. - both are 4cyl (the jeep more underpowered!) - the van's an 83 while the Jeep's a 94

Low oil pressure (spun cam bearing) was the cause for the VW, although the heads didn't look great. Jeep has been burning oil on #1 for awhile and warped the head and freeze plugs. The wasser was done by the local vddub shop while a local rebuilder did the Jeep. Both shops were highly recommended. VW needed line boring (finding the new bearings took a bit) while the Jeep just needed oversize pistons.

Costs? Just at $3k for the VW (new heads, remember), no clutch, not including turning the flywheel. The Jeep is $1500 complete with flywheel and clutch, dizzy back in etc... Drop it in and go.

For me, this was a good illustration of the value of the simple low- tech Jeep block and (much) larger sales numbers of the engine. The local builder does VW I4 engines too, which are a few hundred more. Won't do wassers. In the end, better to rebuild than buy new, but cheaper by far to rebuild the Jeep. Crap electrics, however. And can't sleep in it.

john


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