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Date:         Fri, 22 Feb 2008 13:14:26 -0800
Reply-To:     neil N <musomuso@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         neil N <musomuso@GMAIL.COM>
Subject:      Re: Is this coolant pipe position correct? (Pic included)
Comments: To: Scott Daniel - Shazam <scottdaniel@turbovans.com>
In-Reply-To:  <000001c87593$34bc7f30$6501a8c0@TOSHIBALAP>
Content-Type: text/plain; charset=ISO-8859-1

Thanks Scott. All good info, but form my comfort level, I hesitate to run a gas can from inside the van, but then I worry too much!

:^)

Thanks for confirming the pipe position. That really helps.

On P. 19.12 in Bentley, it shows the curved end of one pipe so I can see which flexible hose goes where. For me though, it doesn't clearly show the L/R (DS/PS) aspect of the pipes.

For sure the order you specify makes sense. I may put the tank in before the engine, but we'll see.

Thanks,

Neil.

On Fri, Feb 22, 2008 at 12:40 PM, Scott Daniel - Shazam <scottdaniel@turbovans.com> wrote: > I run them all the time without a stock gas tank in place. Super easy. > > I know that bushing you're talking about. I've never bothered to replace > one. I haven't seen one just ruined either..........just a little loose as > you describe. I would try my vw dealer first for one of those, but I > wouldn't even expect them to sell it anymore. > > The way the pipes lay in the van...............there's nothing very obvious > or logical about it. > So it's hard for anyone to say 'yes that's right, or not.' > The main thing is, in the end........get the coolant going thru the rad in > the right direction and not have the pipes interfere with anything. > I would *leave the gas tank out* until after the engine is mounted and the > shifting is working fine, 'just in case.' > I don't think you'll have any kind of clearance problem with the shift > linage and pipes as you have a whole other kind of shift linkage from the > guy posting below. > > And.....that pic you posted of the front end of the pipes.........that looks > right. > > ( I just had to deal with that. I bought an 82 diesel westy with 98 Subaru > Impreza engine in it, and they removed the stock DV metal pipes, and ran a > copper pipe down one side of the van, and another copper pipe going back on > the other.............and ran them right through where the spare tire would > fit ! lol . There was no way to put a spare down there, and the van > didn't even have a spare tire when I bought it........ > see what I mean about 'hack conversions' ? ........... ) > > all that's important is coolant flow direction and the pipes don't interfere > anywhere. > Get the whole engine mounted, and shift linkage working ............THEN put > the gas tank in, > As a last step almost. > It's so easy to run off a can of gas under the back seat - just feed and > return, nothing mysterious about that. > Try to not get stuck in a corner on anything. > It takes a lot longer to do things 'prototyed' as you go > along............but that also keeps you from getting jammed in a corner - > like having to take the gas tank back out to adjust the pipe > fitting...........it takes way longer to do it this way, but the result in > the end is SO much better I just can't say it enough. > Yeah, avoid locking yourself into any permenant fitment because inevitably > there will be things that in retrospect you'll see could have been done > differently. > Btw...........the correct order to do something like this........... > Get the 'power unit' ..........engine and transaxle mounted in the van > first. > Then do things like shift linkage, clutch control, axles..........cooling > system is a 'add on after the engine is mounted' kind of thing. Gas tank > would be the very last thing even to put in. > That's how you build up a race car. > You mount the bigger things first and add on the smaller systems after that. > > > Scott > www.turbovans.com > > -----Original Message----- > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of > neil N > > Sent: Friday, February 22, 2008 9:25 AM > To: vanagon@GERRY.VANAGON.COM > > > Subject: Re: Is this coolant pipe position correct? (Pic included) > > Thanks for the heads up. > > This an air cooled '81 being changed to a Jetta 2.0 ABA. The tranny is > a stock air cooled. And I'm using the stock steel lines ( the ones > from my WBX donor were in good shape and I "saved" them) > > Speaking of tranny's, it was interesting to note that with the gas > tank out, I noticed a bushing for the shift linkage. I can only > imagine it's hard to get at with the tank in. It appears to be ok with > little play (I'll lube it good while I'm in there) but I'm sorely > tempted to replace it. I bet it's not a common item. And with all due > respect to vendors, --- :^) --- I really don't want to wait on the > part to be shipped as it could hold up this project. (no tank in, van > won't move. gotta turn it around to work on engine!) It just bugs me > that I"m not replacing it. Maybe in a few years when I do the tank > seals etc. .... again! --- ;^) > > I am still curious to know if I have the coolant lines in the right > position. > > Anyone? > > A small detail I know, but having it confirmed yah or nay, would help > ease my mind. No big whoop I guess...... > > Cheers, > > Neil. > On Fri, Feb 22, 2008 at 9:00 AM, azsun99 <azsun99@earthlink.net> wrote: > > Neil, > > I haven't been following your project/progress too closely, so I don't > know what > > tranny you are installing, but here is my 2 cents. On my '90 Westy with > MT, when I was > > changing the coolant two years ago, I also installed the GoWesty pipe > insert kit. > > Everything seemed to line up and lay correctly, but when I was done and > drove it, > > there was some resistance to the transmission going into 4th gear. I > discovered that > > the linkage at the rear was coming over and hitting the side of the hose > on the > > inboard pipe. I smeared some silicone grease on the hose as a temp fix, > but finally > > got under again and loosened all the clamps and hangers and twisted the > pipe so the > > slight bend in the rear was away from the center line. Took all of the > strength I > > could muster (not much :)) to twist it with the hoses still attached, but > it worked. > > Now shifts smoothly into 4th. Just something to be aware of. > > Good luck, > > Jerry > > > > > > ----- Original Message ----- > > From: "neil N" <musomuso@GMAIL.COM> > > To: <vanagon@GERRY.VANAGON.COM> > > > > Sent: Thursday, February 21, 2008 11:50 PM > > Subject: Re: Is this coolant pipe position correct? (Pic included) > > > > > > > Jetta 2.0 > > > > > > Thanks. > > > > > > > > > > > > On Thu, Feb 21, 2008 at 10:39 PM, Scott Daniel - Shazam > > > <scottdaniel@turbovans.com> wrote: > > > > The only really important thing about the pipes is that you have the > coolant > > > > going through the radiator the correct direction. > > > > What engine are you putting in again ? I forgot. > > > > Scott > > > > > > > Neil. > > > > > > > > -- > Neil Nicholson. 1981 Air Cooled Westfalia - "Jaco" > > http://web.mac.com/tubaneil > http://tubaneil.googlepages.com/ > >

-- Neil Nicholson. 1981 Air Cooled Westfalia - "Jaco"

http://web.mac.com/tubaneil http://tubaneil.googlepages.com/


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