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Date:         Fri, 22 Feb 2008 15:30:46 -0800
Reply-To:     neil N <musomuso@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         neil N <musomuso@GMAIL.COM>
Subject:      Re: Is this coolant pipe position correct? (Pic included)
Comments: To: Scott Daniel - Shazam <scottdaniel@turbovans.com>
In-Reply-To:  <000001c8759a$86147480$6501a8c0@TOSHIBALAP>
Content-Type: text/plain; charset=ISO-8859-1

Thanks again Scott.

I saw your earlier post and replied to it. :)

I get what you're saying regarding the gas tank as an example of not 'putting myself in a corner'. It's a good point. I get it. Just apprehensive about the gas can thing. Albeit it would only be used to drive it down the driveway, turn around, then back it into the carport so I can work on the arse end of it.

Yup this Jetta ABA has the oil cooler. I have stripped some stuff off the Jetta engine coolant pump, seals, belts, as I'll be replacing them. I saw the small hose to the oil cooler. It will stay as will the other will too. It appears I have all the needed Jetta coolant hoses. For sure I won't alter what has been established through $$$ spent by VW. It should all work out fine.

My plan all along was to adapt the Vanagon rad, heater core, to the Jetta cooling system. I see this hybrid cooling system (not including electricals)basically as a Jetta engine with a bigger rad and heater core.

Thanks again. I really appreciate the help/insight. It is proving to be a great project in many ways. It is stretching my mind to "see" how the parts "go together", and is refuelling other parts of my mind that have been a little dormant. All good.

I would be happy to show this conversion to any and all when she's done. Hopefully that will be before the end of March. I wanna actually use this Westy to go camping! --- :^)

Neil.

On Fri, Feb 22, 2008 at 1:33 PM, Scott Daniel - Shazam <scottdaniel@turbovans.com> wrote: > Hi neil, > Nice to see your comments and any response in general. > You'll see my comments in another post how it's hard to even tell which pipe > goes where 'sort of' ........the very best way is to have another van to > look at. > But it doesn't' really matter as you have a hybrid here anyway made up of > three different things coming together.......your 81 air cooled van , the 85 > donor van's parts, and a jetta engine. > You'll also see my strong recommendation to not put the tank it yet . > I can't emphasize that enough. > I also cautioned about not locking yourself in anywhere, which you could by > installing the tank prematurely, just in case you do need to adjust pipes or > whatever. > Resist the temptation to accomplish short term goals............. > It's just a complete waste to have to take something back apart that was put > in before it was really needed. > Get the major components mounted first. The gas tank is the very last part > I'd put in almost .........maybe air filter is , or the tach wiring > .............but do the big components first. > > Since you have a 15 degree installation you could try to plumb the engine > the same way it is in the jetta, as opposed to doing it diesel vanagon > style. > There's some difference at the oil cooler, which I believe you have. You > 'should' be able to keep the jetta oil cooler hoses layout just like it is > now on your ABA engine........but that is different than diesel vanagon, so > be careful. > I only mention diesel vanagon a lot because that is the only stock inline 4 > vanagon engine layout...........and they figured out how to make the cooling > system work right. > (not to get all crazy about cooling system details yet, but on one AAZ into > a Doka I did, I varied slightly from DV layout, and it didn't cool properly. > I had to really get into the oil cooler hoses and heater return to figure > out that it must be DV style, conceptually anyway. And one hose on a DV > that looks like a full size hose .........part of the 'octopus hose' on top > of a DV engine layout ............it's not a full size hose 'really' > .........it just looks like it on the outside. On the inside it's got just a > small air bleed hole back to the expansion bottle - point is, need to be > careful on engine plumbing........the DV layout does work just super fine. > > And always try to do what the factory did, unless you *really* know what you > are doing and have a good reason to depart from what they did. Seems that > this is not very obvious to so many converters..........but it's sure > obvious as hell to me. They already did all the development and testing, an > spent millions maybe doing that .............we should take advantage of all > that work they did, and stick with what they came up with unless we have an > extremely good reason to change something. > I've never actually done a 15 degree inline 4 install. > I'd like to sometime. So nice to just leave the oil pan and oil pick up > alone , etc. > > Scott > www.turbovans.com > > > -----Original Message----- > > > From: neil N [mailto:musomuso@gmail.com] > Sent: Friday, February 22, 2008 12:26 PM > To: Scott Daniel - Shazam > Cc: vanagon@gerry.vanagon.com > Subject: Re: Is this coolant pipe position correct? (Pic included) > > Thanks Scott > > Doing a 15 degree mount with a KEP kit. > > I've got the Jetta/Golf and Vanagon Bentley's, so I'm sure I can > figure out the coolant plumbing path etc. > > I just wanted to confirm stock position of the stock pipes (which goes > on the left and which one on the right). I don't want to have to > switch them back...... after installing my brand new gas tank! --- ;^) > > Having said as much, I guess it likely doesn't matter, in my case, if > the LH pipe was in the RH side position and vice versa, as I'll be > making the engine bay plumbing fit the engine position. And I can't > imagine the next owner (if there ever is one) wanting to put back a > stock WBX! --- ;^) > > Neil. > > On Fri, Feb 22, 2008 at 11:55 AM, Scott Daniel - Shazam > <scottdaniel@turbovans.com> wrote: > > The hoses are real easy at the front of the van. Seems like 'most' 83 > and > > later hoses fit just fine. The 'oddball' is the 82 diesel and even those > > hoses are close to what you need. > > Are you doing a 50 degree install, like a diesel vanagon ? ........or > > more upright ? > > With the right DV stuff you have a bolt-in. > > Be careful with coolant routing on the engine...........there's a little > > difference between connections between a inline 4 in a jetta and how > it's > > done diesel vanagon style. > > I just copy the diesel vanagon layout for hoses and connections on the > > engine and it works perfectly. > > One time I tried making the heater return go to a main coolant return > > .........did not work. Due to how the oil cooler connections and flow > work, > > it has to be exactly as shown for diesel vanagon- that does work. > > Scott > > www.turbovans.com > > > > > > -----Original Message----- > > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf > Of > > neil N > > > > Sent: Thursday, February 21, 2008 11:10 PM > > To: vanagon@GERRY.VANAGON.COM > > > > > > Subject: Re: Is this coolant pipe position correct? (Pic included) > > > > I'll make sure I have the coolant flow correct. Especially since I'm > > pretty sure I'll be custom fitting hoses to connect with the long > > pipes. > > > > Thanks! > > > > Neil. > > > > On Thu, Feb 21, 2008 at 10:39 PM, Scott Daniel - Shazam > > <scottdaniel@turbovans.com> wrote: > > > The only really important thing about the pipes is that you have the > > coolant > > > going through the radiator the correct direction. > > > What engine are you putting in again ? I forgot. > > > Scott > > > > > > > > > > > > > > > -----Original Message----- > > > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On > Behalf > > Of > > > neil N > > > Sent: Thursday, February 21, 2008 6:07 PM > > > To: vanagon@GERRY.VANAGON.COM > > > Subject: Is this coolant pipe position correct? (Pic included) > > > > > > Hey guys. > > > > > > Pic looking at front end of coolant pipes roughed in for my engine > > > conversion: > > > > > > http://tubaneil.googlepages.com/coolantpipeorientation > > > > > > Are they in the correct position? > > > > > > Pretty sure they are. Searched but did not find pics. Bentley shows > > > the position to some degree. (ends shown at rad) Just making sure > > > before I put in the new gas tank. > > > > > > Next time I'll take more pics of donor parts *before* removing them! > --- > > > ;^) > > > > > > Muchos thankos, > > > > > > Neil. > > > > > > > > > -- > > > Neil Nicholson. 1981 Air Cooled Westfalia - "Jaco" > > > > > > http://web.mac.com/tubaneil > > > http://tubaneil.googlepages.com/ > > > > > > > > > > > > > > -- > > Neil Nicholson. 1981 Air Cooled Westfalia - "Jaco" > > > > http://web.mac.com/tubaneil > > http://tubaneil.googlepages.com/ > > > > > > > > -- > Neil Nicholson. 1981 Air Cooled Westfalia - "Jaco" > > http://web.mac.com/tubaneil > http://tubaneil.googlepages.com/ > >

-- Neil Nicholson. 1981 Air Cooled Westfalia - "Jaco"

http://web.mac.com/tubaneil http://tubaneil.googlepages.com/


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