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Date:         Sat, 17 May 2008 23:58:47 -0500
Reply-To:     John Rodgers <inua@CHARTER.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         John Rodgers <inua@CHARTER.NET>
Subject:      Re: Belly Pans for speed or MPG
Comments: To: Chris S <szpejankowski@GMAIL.COM>
In-Reply-To:  <5ebe10a0805160602m7f02e8bcx997077d9f8ad3fe0@mail.gmail.com>
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

Hmmmmm. This is a toughy. Everyone wants more speed, better fuel mileage for their vans. It ain't going to happen - at least to any degree making the cost and effort worth while.

As every pilot is trained to know - slow it down, extend the range - increase the speed and get there faster, burn more fuel. Simple fact of life in a pilots world. It's the physics, and you cannot get around it. The faster you go, the more aerodynamic resistance encountered (drag) so what is the only thing that can be done? Increase the horsepower to overcome the drag. Heeey! - Look at me - I'm going Faaaster! Heeeey! Look at my gas tank needle - it's going Faaaaster! - towards the empty mark!!!! So if you increase the horsepower, you are increasing the amount of energy required and that fuel consumption goes way up. But now the barn door flys, but the fuel bill is horrendous.

You see - you can make a barn door fly - If you have enough horsepower to overcome the drag. But increased horsepower requires increased fuel consumption to generate that extra horsepower. No matter what we do, we cannot get around that stoichiometric relationship of fuel to air of 12/1 - 12 pounds of air to one pound of fuel to release the energy of the fuel. (or is is 15/1 - can't remember - brain cells getting old)

Enter the Vanagon Barn Door. It flys along nicely at 55 mph on a little horsepower - designed to deal with the aerodynamics of a box shape. To increase the speed of the box it is simple - increase the horsepower........ OOPs! more horses means more oats, so open the wallet a little wider please - buy more of the $4/ gallon oats to .feed all those extra horses who are required drag that un-aerodynamic barn door faster.

There is no way to win this battle. In Airplanes you deal with lift-to-drag ratios. Lift is generated by speed which increases the drag which requires more horsepower which requires more oats. The only place yo can win is in the realm of aerodynamic efficiency. It is with that issue that aircraft engineers spend thousands of man hours and millions of dollars on, to get small improvements. Every little bit counts, especially when an airplane is going to be around for a lot of years. Small gains mean a lot of money when you are talking millions. But for an out of date, no longer manufactured barn door like the Vanagon, the time, effort and expense aren't going to be worth it IMHO. .

Dr. Porsche had it right. The Van - given it's tasks, it's shape and aerodynamic inefficiencies, is perfectly mated to an engine that will push it along at 55 mph all day long nonstop, mile after mile after mile, relatively maintenance free, at optimum fuel efficiency. Get above that, and fuel efficiency drops dramatically.

So what to do?

Drive for the way the machine was designed. Slow it down to 55 mph and get that maximum fuel efficiency. It was not designed to drive on super highways and keep up with the high performance automobiles

When I had my engine in the old '88 Pomgranite rebuilt, it was done locally by a guy who I think must have worked on the very first VW aircooled engine in the US, and every model since - you know, one of those grand old guru's you love to find still working. in an old shop somewhere. Not much they don't know about VW engines. - particularly the flat 4's. He cautioned me - don't try to keep up with the traffic on the interstates and the freeways and expressway's. It's not built for it. But drive it right - it will last 200,000 miles plus with no trouble. I have tried to follow his advice. I've 100,000 on that engine now, and it is going strong with virtually NO direct engine related problems. Accessories, yes - alternators, hydraulic pump, water pump - some problems, but not with the engine itself.

My $0.02,

John Rodgers 88 GL Driver

Chris S wrote: > Has anyone ever fitted full belly pans under their Vanagon for increased > aerodynamic efficiency? There's a lot under there that snags airflow and > causes unnecessary drag. I'm contemplating installing galvanized sheets > under the van and some in front. With 82hp every bit helps while going 75 > mph. > > Here are pics of the underside to help visualize: > > http://i16.photobucket.com/albums/b7/misterpolak/Hershey/25.jpg > http://i16.photobucket.com/albums/b7/misterpolak/Hershey/26.jpg > > > Any engineering thoughts? How would you do it? > > Chris S. > > >


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