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Date:         Sat, 26 Jul 2008 08:16:51 -0400
Reply-To:     Chris S <szpejankowski@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Chris S <szpejankowski@GMAIL.COM>
Subject:      Re: Transmission tunnel insulation replacement - PICS
Comments: To: Randal Jett <randal_jett@yahoo.com>
In-Reply-To:  <232129.71290.qm@web55204.mail.re4.yahoo.com>
Content-Type: text/plain; charset=ISO-8859-1

Ah, I do not have the trans, just the engine, harness, ECU and exhaust. Maybe after the dollar climbs back up into "real money" territory? :-)

Chris.

On Fri, Jul 25, 2008 at 10:54 PM, Randal Jett <randal_jett@yahoo.com> wrote:

> Nice sequence Chris -- excellent documentation. Thanks a lot for adding > another item to my list of things I oughtta do to the camper. :-) > NO, you're in possession of the heralded 5.86 final drive DJ-code trans? > It exists!? What are the gear ratios, if you know? > Randal > > > > ----- Original Message ---- > From: Chris S <szpejankowski@GMAIL.COM> > To: vanagon@GERRY.VANAGON.COM > Sent: Friday, July 25, 2008 7:45:49 PM > Subject: Transmission tunnel insulation replacement - PICS > > If your Westfalia is anywhere near 20 years of age, I recommend you have a > look at the insulation above the transmission in the "transmission tunnel", > for lack of better words. > > You may find something like this: > > > http://i16.photobucket.com/albums/b7/misterpolak/WBX_transplant/Trans_insulation_old_1.jpg > > http://i16.photobucket.com/albums/b7/misterpolak/WBX_transplant/Trans_insulation_old_2.jpg > > That is a sagging mess of old, cracked backing and disintegrating foam > which > has lost much of its usefulness. When you pull it out it will look like > this: > > > http://i16.photobucket.com/albums/b7/misterpolak/WBX_transplant/Trans_insulation_old_3.jpg > > Next time you do a clutch or job where the trans or the engine has to come > out, you may want to consider to replace that mess with something a little > more effective. I chose aluminized Refletix 25'' x 16' "bubble" insulation > that comes in rolls. > > After I pulled out the old insulation in pieces I put the puzzle back > together to get a good idea of the size I needed to fit: > > > http://i16.photobucket.com/albums/b7/misterpolak/WBX_transplant/Trans_insulation_new_1.jpg > > I used aluminium tape to seal the folds and to give it a finished look. I > also cleaned the transmission tunnel area. It was remarkably clean with > only some glue residue and minor dust. > > When I finished it looked like this: > > > http://i16.photobucket.com/albums/b7/misterpolak/WBX_transplant/Trans_insulation_new_2.jpg > > I also added a few patches of sound insulating material behind Reflectix. > This should do a better job of keeping the heat from the transmission away > from the passenger compartment, and do a decent job of suppressing the > noise. > > Coming soon: The Amazing Enigmatic DJ-code WBX in an '84 Westfalia. > > Thanks, > > Chris S. > > > > >


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