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Date:         Mon, 4 Aug 2008 10:03:14 -0600
Reply-To:     Jon Kanas <kanas@QADAS.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Jon Kanas <kanas@QADAS.COM>
Subject:      More about Fuel Lines / Maintenance
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

Good Morning all,

Kim (spouse), Emily (daughter), Bonnie (Golden Retriever) just left on a week's adventure all over the Colorado mountains in the '87 Westy Syncro. Clyde (other Golden Retriever) and I are alone at home due to a combination of unruly behavior and employment. In the interest of self-defense, I will not mention which of us falls into which category.

I ran the 120K maintenance on the Westy (changed all filters, fluids, plugs etc) and also replace all of the fuel lines using the kit from VanCafe. I even treated myself to VanCafe cookies to celebrate several productive hours of maintenance, a successful outcome, and no nasty surprises.

For the fuel line replacement effort, I hot-wired the fuel pump to drain the last couple of gallons of gas from the tank. I was surprised to find that the main feeder line (fuel filter to injector "T" on top of the engine) was uniformly wet with fuel, apparently seeping through the hose. It was NOT leaking profusely, nor was it leading at the ends, but the line was soaking wet with fuel. Approximately two weeks ago, I checked the entire engine compartment when the engine was hot, and this line was dry. I think that when the engine compartment was warm, the rate of evaporation was high enough that the rotting fuel line was not apparent. When removed, the old line was not brittle, and did not exhibit any cracking on the ends.

I must express my absolute concurrence that it is necessary to periodically replace the flexible, high pressure fuel lines on ANY fuel-injected vehicle as part of your major maintenance cycles. Clearly, I should have replaced mine earlier, probably at my first 60K maintenance several years ago. This was not a particularly difficult job, although rather time-consuming. Anyone wishing for additional detail or "how-to" hints, feel free to contact me off-list. --

*Best Regards, Jon B Kanas

Longmont, Colorado; Cultural Center of the Universe Website: http://www.qadas.com/~kanas <http://www.qadas.com/%7Ekanas> AOL Instant Messenger ID: KanasColo

"How can they say my life is not a success? Have I not for more than sixty years got enough to eat and escaped being eaten? -Logan Pearsall Smith, essayist (1865-1946) " *


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