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Date:         Thu, 7 Aug 2008 22:23:35 -0600
Reply-To:     Thomas Buese <tombuese@COMCAST.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Thomas Buese <tombuese@COMCAST.NET>
Subject:      Re: a vanagon trailer??
Comments: To: Mike Elliott <camping.elliott@GMAIL.COM>
In-Reply-To:  <489B93D6.2030407@gmail.com>
Content-Type: text/plain; charset=US-ASCII; format=flowed; delsp=yes

Professionally, I cannot recommend any exterior finishes on plywood holding up w/o a lot of maintenance. The problem isn't so much the finish applied, as the wood veneer used in the plywood. One needs to use a wood species that is weather resistant such as redwood, cedar, teak, cypress, etc. which don't come very economically in plywood veneers. Most plywood veneers are interior grades of wood & check, warp, split, etc. when exposed to the weather, which hammers the finish. That said, use a marine grade finish if you must use plywood, & be prepared to refinish every couple of years, or use solid pieces of the above woods at great expense, lack of sustainability, etc. Metal/fiberglass panels maybe better suited & lighter weight for cladding on trailer sides?

YMMV,

Mr. BZ, AIA

On Aug 7, 2008, at 6:31 PM, Mike Elliott wrote:

> Tom Buese may have some suggestions about finishes for plywood that > can > actually stand up to weather. Then again, maybe nothing can. > -- > Mike "Rocket J Squirrel" Elliott > > > On 8/6/2008 5:56 PM Chris S wrote: > >> The chassis is a kit from Harbor Freight: >> >> http://www.harborfreight.com/cpi/ctaf/displayitem.taf? >> Itemnumber=42708 >> >> I bought it on sale for $120, but that was in 2001. I initially >> used it to >> haul a car-top carrier. >> >> I had the remainder of the frame welded by a friend to my specs in >> 2004. >> They did an outstanding job! The top section is a box with a >> hinged lid >> that bolts on to the original frame. I did this so I could remove >> it incase >> the chassis was damaged. I used birch plywood for the sides and >> the lid >> which took a lot of labor to sand and coat with several layers of >> Helmsman's >> "marine" finish. I think I worked 30 hours over 2.5 days to get >> it done >> before a planned trip. The finish proved nearly worthless as it >> did not >> stand up to weather the way the can says it should. I plan on >> installing >> marine plywood in it this winter. >> >> I'll dig up some construction pics this weekend. >> >> Chris. >> >> 2008/8/6 Jeff Lincoln <magikvw@gmail.com> >> >>> Chris, >>> >>> I echo Pete's question here. Was this trailer part of a kit you >>> found and >>> if so any chance you might point someone towards where you found >>> that kit? >>> >>> That trailer looks about perfect. Pete - it reminds me os Olsen's >>> >>> Thanks, >>> >>> Jeff >>> '90 Carat (Grover) >>> '86 (We call this one Parts) >>> '78 Bus (Melissa) Patty's Bus >>> >> >> >>


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