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Date:         Thu, 25 Sep 2008 17:23:32 -0400
Reply-To:     Mike <mbucchino@CHARTER.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Mike <mbucchino@CHARTER.NET>
Subject:      Re: Crankshaft stuck?
Comments: To: tw67syncro@GMAIL.COM
Content-Type: text/plain; format=flowed; charset="iso-8859-1";
              reply-type=original

One of our folks on this list may be able to send you a replacement shim, like Boston Bob or Jim Akiba for example. Get a dial caliper and measure the thickness of the bad one (NOT at the bad spot, obviously)...

Mike B.

----- Original Message ----- From: "Thomas Wilsher" <tw67syncro@GMAIL.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Thursday, September 25, 2008 4:43 PM Subject: Re: Crankshaft stuck?

> Thanks for all the advice and the video link, really wish I had seen > that before I started this whole mess. > > Got the flywheel off, looks like the damage to the case isn't too bad: > http://share.ovi.com/media/t_w.public/t_w.10119 > > Would this warrant any dremeling, as per Ken's suggestion? > > Also, it looks like the innermost (widest) shim got bent at the outer > edge: > http://share.ovi.com/media/t_w.public/t_w.10120 > > Assume that needs to be replaced as well, and that it is a dealer-only > item? (Murphys law and all that...) > > --Thomas > > On Sun, Sep 14, 2008 at 6:12 PM, Ken Lewis <kdlewis@northstate.net> wrote: >> Thomas, >> The first thing that comes to mind: The thrust washer has dropped and was >> subsequently pinched between the case and flywheel. This usually results >> in >> damage to the case. Careful application of he proper Dremel tool may >> repair >> damage. >> >> Ken"I hate it when that happens." Lewis >> http://neksiwel.20m.com/ >> >> ----- Original Message ----- From: "Thomas Wilsher" >> <tw67syncro@GMAIL.COM> >> To: <vanagon@GERRY.VANAGON.COM> >> Sent: Sunday, September 14, 2008 8:48 PM >> Subject: [VANAGON] Crankshaft stuck? >> >> >>> I'm in the process of changing the clutch on my '87 Syncro, and since >>> the front crankshaft seal appeared to be original one I went ahead and >>> changed that while I have the tranny droppped. However, when I >>> proceeded to put the flywheel back on I was surprised to see that I >>> didn't have to block the flywheel in any way when tightening the bolts >>> back on, the way I had to do when I took the same flywheel off. I am >>> completely unable to turn the flywheel with my hands, it seems frozen >>> solid. Could this be due to anything I did when changing the >>> crankshaft seal or taking the flywheel off? The shims behind the seal >>> itself are all in place and in the same order as when I took the seal >>> out , though they did seem to move around a bit when I put the new >>> seal back on. The new seal is perfectly flush with the surrounding >>> bellhousing, I installed it by pushing on the outer edge only. >>> Any ideas? Am I just being paranoid? Certainly would hate to put the >>> transmission back on and then find that the engine still won't turn... >>> >>> As an aside, I did try searching the archives, but it seems the search >>> engine just times out these days. Any help is greatly appreciated. >>> >>> --Thomas >>> >> >>


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