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Date:         Wed, 24 Sep 2008 05:35:28 EDT
Reply-To:     RAlanen@AOL.COM
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Frank Condelli <RAlanen@AOL.COM>
Subject:      Re: resealing heads - found missing metal on top of valves
Comments: cc: campahvan@EARTHLINK.NET
Content-Type: text/plain; charset="US-ASCII"

In a message dated 23/09/2008 10:04:16 P.M. Central Standard Time, LISTSERV@GERRY.VANAGON.COM writes:

You need to take those heads to a machine shop that rebuilds the heads of engines. Have them check the heads and rebuild them as needed. They will check for internal cracking, check and replace the valves, valve guides and valve seats if they are needed. Have them give you an estimate of the cost beforehand as if the heads are in really bad shape it would bet better to buy new AMC heads. Don't forget to inspect the ends of the valve adjusters. If they are worn or pitted badly they must be resurfaced or replaced.

>>>>>>>I'm working on a 1985 Vanagon with a stock 1.9L gas engine. It was "remanufactured" by VW about 50K miles ago. It began leaking a bit of coolant over the last couple of years and a few months ago it began leaving 4 to 5" puddles on the shop floor. I decided to remove the engine to R&R the heads because I was going to replace the exhaust system as well and I know it's much easier to access the head and bolts for both projects.

I've got the engine on my bench, the heads removed and cleaned but I'm stumped regarding the condition of a couple of the intake valve tops. There are small areas of missing metal that looks like a coating of some sort. One valve (#4) has just a few 1/8" pieces missing and the other (#1) has perhaps 20% of the coating missing in various sizes but none larger than 1/8". The missing metal is on the outer, flat part of the valve.

Can anyone shed some light on this condition? Is it fatal? I'd like to get at least another 50K out of this engine without pulling the heads again!<<<<<<<<<<<

Cheers,

Frank Condelli Almonte, Ontario, Canada '87 Westy & Lionel Trains (_Collection for sale_ (http://members.aol.com/Fkc43/trainsal.htm) ) _Frank Condelli & Associates_ (http://members.aol.com/Fkc43/busindex.html) - Vanagon/Vanagon Westfalia Service in the Ottawa Valley _Vanagon Stainless Steel Exhaust Systems_ (http://members.aol.com/Fkc43/exhaust.htm) _BusFusion_ (http://members.aol.com/BusFusion/bfhome.htm) a VW Camper camping event, Almonte, ON, June 12 ~ 15, 2008


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