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Date:         Tue, 7 Oct 2008 13:06:44 -0700
Reply-To:     Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Subject:      Re: "Clucking" noise from Tranny?
Comments: To: neil N <musomuso@GMAIL.COM>
Content-Type: text/plain; format=flowed; charset="iso-8859-1";
              reply-type=original

check the magnetic drain plug and see how much metal is on it....... ( a half inch diameter ball of fine metal particles is normal actually ) Once in a while you'll see a tiny piece of gear tooth...... I had one, high miles working 4 speed........I removed the magnetic drain plug, it had lots on it........ I put it back in, and it grabbed another spoonful of metal pieces ! 350K kilometers is over 200,000 miles. Perhaps rebuild it before it's too late ? I recently send an 87 4 speed in for rebuilding. it worked well but was noisy in all gears. they gave me 150 bucks or so core credit for it - said it was unrebuildable. so..........maybe it's time for a good used one for you.

you converted an air-cooled van .........got the DK trans in it that's stock ? I had one of those laying around I grabbed for 100 bucks in a pick n pull junk yard, or maybe it was 50 bucks....... it was noisy but worked ok........but made noises. I think I got 250 bucks core credit out of it. Not every tired vanagon transaxle is rebuildble. I'm hearing about a lot of shot ring and pinions. there's not a lot you can do for a tired transaxle, except change the gear oil, drive it nicely, keep linkage lubed and adjusted, or replace it, or rebuild it. Scott www.turbovans.com ----- Original Message ----- From: "neil N" <musomuso@GMAIL.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Tuesday, October 07, 2008 10:33 AM Subject: "Clucking" noise from Tranny?

> Hi all. > > This is for a stock air cooled tranny likely with high KM's (nothing > in PO's receipts about it). Maybe 350K + KM"s? I have to take time > putting it in reverse, (I may need to bleed clutch) but otherwise > tranny drives fine. > > With a quieter engine, I now hear a noise coming from the tranny. > Likely a noise that's been happening for a while. > > When I gear down to 2nd at slower speeds, I hear a soft "cluck cluck > cluck" etc. Not a hard noise but a soft "clucking". Pretty sure it > happens in all forward gears and is relative to engine RPM's. > > New CV's and rebuilt clutch housing have less than 20K KM's on them. > Clutch/pilot/flywheel are new. > > Any thoughts as to what this sound is from? (i.e. what to anticipate > failing in tranny) > > Thanks for any insights, > > Neil. > > -- > Neil Nicholson '81 JettaWesty "Jaco > http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines > http://web.mac.com/tubaneil > http://tubaneil.googlepages.com/


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