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Date:         Tue, 25 Nov 2008 19:54:42 -0800
Reply-To:     neil N <musomuso@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         neil N <musomuso@GMAIL.COM>
Subject:      Tires/upper balljoint/steering rack work. Report
Content-Type: text/plain; charset=ISO-8859-1

Hi all.

This is mostly aimed at the newbs out there. This is what I did. NOT saying it's the way to do it.

I replaced both upper ball joints, and lubed the steering rack. Now my steering is easier. I suspect lubing the rack made the biggest difference. I found it tricky to put the big ends of the steering rack boots back on. Even with the steering wheel turned so the boot was closer to the rack. (hint hint) So I made a tool. I bent the tip (~ 1" in) of an old small-ish slot screwdriver, at 45*. Smoothed out the edges. The portion of the boot near frame, is hard to get your hands on. I used the tool to slip this part of the boot onto the rack. This tool was also useful for applying the grease on the rack gear. It may even prove to be useful for adjusting the brakes. Oh ya. I also found that turning the boot while holding the rubber in place helped to slip it on.

Prior to doing the work, the front end was squeaking. In checking the driver side upper arm I noticed it was pretty stiff. (up/down) No play in it, so I figured the bushings etc. were likely ok. I squirted some "chain lube" type stuff in the "cracks" and let it soak in. Moved it up/down a few times. It moved easier after that. No squeaks now. FWIW, I doubt the D-side ball joint with the failed boot was causing this sound. Don't know how long the lube will last though.......

Preliminary thoughts on the upgrade to Yokohama Y370. No noticeable increase in tire noise, and feels a little more sure footed. (upgraded from Nexen 185 R14) Better traction on wet surfaces. *Seems* better in crosswinds, but no real test of that yet. Happy with the purchase.

Cheers,

Neil.

-- Neil Nicholson '81 VanaJetta "Jaco http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines http://web.mac.com/tubaneil http://tubaneil.googlepages.com/

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