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Date:         Sat, 28 Feb 2009 05:53:16 -0600
Reply-To:     Max Wellhouse <dimwittedmoose@CFU.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Max Wellhouse <dimwittedmoose@CFU.NET>
Subject:      Re: removing rear axle nut
Comments: To: colorworks@GCI.NET
In-Reply-To:  <EFD57872831C41E880B978EB67CBD8EC@troyb5bff49d63>
Content-Type: text/plain; charset="us-ascii"; format=flowed

I may have told this story before, but here goes. Parting out the 86 Syncro, I got down to the dreaded task of removing those rear axle nuts and in hindsight, should've at least loosened them before the tranny and halfshafts came off. Regardless, I had no trouble getting the passenger side off while my son stood on the hydraulic brake pedal,for friction/resistance, but getting the driver's side off was another story. I've never seen an nut on so solidly in all my life!! I had my 3/4 Craftsman Flex handle and 1 13/16" socket(back then when I bought those tools, no one seemed to stock metric 3/4" drive sockets). I got out my 3' long cheater pipe and brought the son out for more brake action. Yes, I pre treated the area with PB Blaster, several times over 3 days. Yes, I whacked it with a hammer(in the proper places BTW), but no, I didn't use any heat. I mounted the flexhandle and socket and foolishly tried to pop it loose with just the flex handle. Adding the cheater pipe, I was now almost 5' away from the nut and bouncing my 220# on the very end of the pipe by standing on it, and no luck getting it to pop loose. Do the math folks!!!. I was all ready to have a friend in the mobile tire changing business to come over and bust it with his air tool set up, and then I remembered that during the last "world's largest garage sale" held here in town last fall, I had spent a whopping $10 on a brand new Chinese made 12volt DC cigarette plug lighter-powered. 1/2" drive impact wrench. I rationalized that if it busted even a few nuts loose before it crapped out, I would have gotten my money';s worth out of it. It was advertised as being able to generate 225 ft/ lbs. of torque and since that was only 2/3 of what I needed, I thought it would at least make a good story if I tried it.

The thing is cheap and cheesy, and the motor whirs for a few seconds until it gets up to speed and then somehow it hammers one time on the nut. I did have to go out and buy a 1/2-3/4" impact adapter for $13, but I figured that would last longer than the wrench. Patience was definitely a virtue, as after about 2-3 minutes of brrrrrrrrr-WHAP, brrrrrrrr-WHAP, I couldn't believe my eyes when I saw the socket move a 1/4" counter clockwise!!! Over the next minute, it had moved some more and soon after , spun all the way off. A couple of Thank you Jesus-es later, I was reminded of the David and Goliath tale.

Since then I've used that unit to pop virtually dozens of stuck rusty bolts and nuts off that syncro including the front frame bolts, upper and lower ball joint nuts, and it actually broke off the rusted-in outer bolts on the rear control arms. One of these days it will die, and I will feel compelled to give it a proper funeral and burial. I wouldn't use the cheap a$$ chrome thin walled sockets that come with the tool, but $15 at the local farm supply store got me a set of 19/21/22/24/27 mm impact sockets and I was ready for most loosening situations.

good luck getting the nuts off, but that trick of mounting the bar/socket cheater pipe and then driving the vehicle forward or reverse(depending on which side you're working on) will get a try next time I do that job.

End of story

DM&FS

At 04:54 PM 2/27/2009, Troy wrote: >Hi there: > >Looking for articles on how best to remove the rear hub/axle nut on >my 89 Westy (2wd) to install some longer studs for a wheel upgrade. >If I recall this is one of those things that requires a huge amount >of torque, and specialized equipment. I searched on the Samba, I >came up with 150 pages worth of info, so I guess I did not enter the >information into the search engine correctly. I had forgotten how to >do a search on the archives here. Could someone please tell me how >to do that? I had a link bookmarked once upon a time, but now that I >need it, I can't find it. > >Thanks! > >Troy


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