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Date:         Fri, 17 Apr 2009 12:36:28 -0700
Reply-To:     Blake Heinlein <blakeheinlein@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Blake Heinlein <blakeheinlein@GMAIL.COM>
Subject:      Pulsating Brake Pedal (Need Solution)
In-Reply-To:  <f038a2e20903261342l118ae8a0x986012ce37cecc33@mail.gmail.com>
Content-Type: text/plain; charset=ISO-8859-1

This is a report on the fix for the problem I had with my pulsating brakes. The email below discusses all my original symptoms. After the original email I rotated the drum brakes to oposite wheels. The pulsation followed the drum and this was verified by clamping off the rear bake hose. I took the drum and had it checked and turned slightly one more time. The pulsation was still there. I gave up and took it to my local VW shop. They told me the drums were worn out and not within the minimum thickness. They put on Brembro drums, lightly sanded the brake shoes, and the vibration is completely gone. They told me that even if they are turned and round, if they are too thin they will warp while you are using them and cause pulsing. All I knew they may have been the original drums with 260,000 miles in them. Thanks for everyones help. Hope this is useful for someone in the future.

Blake Heinlein http://blakeheinlein.googlepages.com/

On Thu, Mar 26, 2009 at 1:42 PM, Blake Heinlein <blakeheinlein@gmail.com> wrote:

Hi everyone, so here's my situation. My 1984 Westy has a pulsating brake pedal and undulating slowing during braking. I can actually see my leg move up and down while braking. I need help troubleshooting my problem.

I have been able to isolate the culprit it to the back right wheel. How do I know this? If I clamp off the rubber brake line to the right rear wheel, the brake pedal is perfectly smooth and the stop is smooth. That means that 3 of the brakes are working perfectly.

Here is the work I have done and in order that is was completed. I always did the work to both sides of the van at the same time.Replaced rear brake shoes about 1-1/2 years ago (Did not turn the rear drums at this time)

Had a local repair shop replace the rear wheel bearings about 1 year ago (This is the only work I hired out)Bleed brake system and flushed with new fluid (The rest of the work was done in the last 2 months.

Installed new rear drums and the pulsation was worse so I returned them.Turned the original rear drums and installed themInstalled new front wheel rotors and brake padsGreased and adjusted the front wheel bearings

Symptoms and/or current conditions of van:There are no wheel vibrations while driving the vanNone of the brakes drag when the brake pedal is up (brakes off)The parking brake engages the rear brakes at 4 clicks. There is free play in the parking brake linkage when they are released.

The brake pedal feel is firm and high and does not leak down. The best I've had since I've owned the van.The van stops quicklyThe drum brakes are adjusted so they just slide on and then I backed the ratchet off by 3-4 clicks.

None of the 4 brake cylinders leakI have checked that all the rear brake shoe linkage is properly assembled.The drum brake positioning bolts are installed.The drum brakes are free of dirt and grease at installation. Lightly sanded pads to removing any glazing

Here are some of my thoughts about what might be wrong:Axle is bentHub (part with the wheel studs) is bentSomething wrong with wheel bearingsSomething wrong with proportioning valve to rear wheel

The axle nut is not torqued correctlyBrake pads don't seat properly in the drums (i.e. the curvature radius  is different) So these are all my thoughts. Now it's your turn to help solve the puzzle. Thanks in advance to everyone.

Blake HeinleinSacramento, CA http://blakeheinlein.googlepages.com/

-- Blake Heinlein http://blakeheinlein.googlepages.com/


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