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Date:         Sun, 17 May 2009 12:43:00 -0400
Reply-To:     "Jack R." <jack007@COMCAST.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         "Jack R." <jack007@COMCAST.NET>
Subject:      Re: Not the thermostat - yay!
In-Reply-To:  <BAY132-DS26E0EE81D79C0DE27D798A05D0@phx.gbl>
Content-Type: text/plain; charset="US-ASCII"

Another common failure item is the Expansion Tank Cap http://www.busdepot.com/details.jsp?partnumber=025121321B At less than $10... keep a spare on board!

Ask me how I know... Yesterday at the Buses By The Beach event, my 2.1 motor started leaking coolant like crazy from the overflow tank. Lucky for me, there were nearly 100 other bus owners within shouting distance... and one said that he had his cap fail the same way. So, on the phone to the local parts dealer... and while providing details to the store, Jonce Fancher over heard me and said "which color cap do you want?" as he had a blue and a black cap on board! So, now I plan to keep two on board as well... just in case mine fails again (un-likely) or more likely some other Vanagon Need to pay this one forward!

Just another note... Jonce recently did a Bostig conversion, and didn't even need the spare cap in his van... As I said... "Lucky for me" and also lucky to know Jonce.

Now time to give a "shameless plug" for the guy who saved the weekend for me! Jonce just completed really cool awning that connects to the rain gutter of any bus. He linked his 85 Westy to a 71 Westy, and during the 30mph + winds, it didn't move a bit. He is very creative and if you need anything special, he likely has it. http://www.flickr.com/photos/30631788@N04/

Jack R. 84 Westy with 2.1l 91 motor.

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Dennis Haynes Sent: Sunday, May 17, 2009 12:01 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: Not the thermostat - yay!

Actually your troubles are not over. You need to find out where the coolant went. You also need to continue paying attention since you likely did some damage to the engine operating it with the coolant low enough that the pump could not keep the heaters working. Once the system is working, it will work any air out on its own. Be sure to keep the recovery tank full.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Bruce Todd Sent: Friday, May 15, 2009 7:55 PM To: vanagon@GERRY.VANAGON.COM Subject: Not the thermostat - yay!

The synopsis is:

After much reading of old archived emails, posting a couple dumb questions and receiving a few very helpful responses from list members, my overheating problem was simply a lack of coolant and some much needed bleeding of air out of the system. I also went to my local VW mechanic to check the cap on the expansion tank to confirm it too was working.

Radiator fan works / comes on when required, hot air from both heaters, no leaks and a well behaving temp guage...and overall the dreaded air bleed process wasn't as messy as first imagined. I used a flat male electrical connector to pin into the throttle to keep the rpms at around 2,300. I'll repeat the whole process again say within a 100 km try and remove some more air.

Thanks for the help everyone - I can now claim BTDT.

BT 86 Syncro Westy


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