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Date:         Sat, 23 May 2009 18:57:30 -0700
Reply-To:     Robert Keezer <warmerwagen@YAHOO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Robert Keezer <warmerwagen@YAHOO.COM>
Subject:      Re: sliding door issue, 81 Air Cooled.
Content-Type: text/plain; charset=iso-8859-1

      One more thing, there is a cable, inside the door, that needs adjustment  periodically. If oiling and greasing does'nt do it, The cable releases the catch at the trailing edge of the door and is held in adjustment by a 10 mm nut. Turn the cable sleeve clockwise a trun, then try the door. . Keep adjusting til the back lactch realses quicly and the door pops-out normally.   You handle might also return to the normal position, unless the post is loose on the handle. Robert 1982 Westfalia                

--- On Sat, 5/23/09, vanagonvw <vanagonvw@GMAIL.COM> wrote:

From: vanagonvw <vanagonvw@GMAIL.COM> Subject: sliding door issue, 81 Air Cooled. To: vanagon@GERRY.VANAGON.COM Date: Saturday, May 23, 2009, 4:31 PM

My van has been sitting patiently for nearly two years, while I scrounged parts and "rebuilt" the engine. Today I pushed it into the garage to ready it for the engine, which ought to bring up a whole lot of questions for anyone with an air cooled vanagon, so you have been warned :-)

I would think all vanagon doors are basically the same mechanism. Mine is an 81 Air Cooled.

I opened the sliding door, and discovered that it doesn't work too goodly. The tracks are all well greased, the door slides back and forth smoothly as it should, the problem is with what happens when I open it. My handle is a drooper as it is, so this really makes it a bummer to open.

When pull down the handle, the latch opens, and previously, the door would pop away from the van at the rear, and I could just slide it open. What happens now, however, is when I pull down the handle, the latch opens, and the rear of the door pops about half an inch, and I have to reach back and pull it out, at which point, it slides nice and easy to the fully open position. I have looked at the Bentley, and there are some lovely pictures, but no real hint as to what has failed, or gone out of adjustment.

When the door is open, and pulled away ready to slide back, there is a lot of up and down play in it, which I don't know if it is normal or not. Is there some adjustment I can make? I know its not the latch, because it is clearly letting go the door.

I hope that was a lucid explanation. The door still works, it just needs that extra step of pulling it out and away at the rear, before it will slide open, whereas it used to pop out nicely. What makes it "pop out?"

Can anyone comment or suggest a course of inspection/action? A spring broken, something misaligned? I stand in awe that it was quite functional and happy when I parked it nearly two years ago, and now its acting up. Can't be a good sign for what is to come with getting the engine in and running <g>

Much obliged for any ideas or recommendations.

John


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