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Date:         Tue, 26 May 2009 13:45:34 -0700
Reply-To:     neil N <musomuso@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         neil N <musomuso@GMAIL.COM>
Subject:      Re: Front Suspension - Screws
Comments: To: Alan Felder <dieseldoofus@gmail.com>
In-Reply-To:  <3d35438b0905241304u5380dd37k80000a3362f92b4d@mail.gmail.com>
Content-Type: text/plain; charset=ISO-8859-1

On Sun, May 24, 2009 at 1:04 PM, Alan Felder <dieseldoofus@gmail.com> wrote: > I am working on the front suspension of my 82 Diesel Westy, and have a > question about some of the parts which I may not want to disassemble (to > find out about). > > At the lower arm 251 407 153 B, there are three M10x80 Hex Head Screws N 010 > 480 2 on each side, which hold together the lower arm, the ball joint > retainer 251 407 177 and the radius rod 251 407 059.  It is obvious that the > lower arm is not threaded for these bolts but are the other parts?  Or, once > the self-locking nuts are off and lots of penetrating oil later, will they > slide (or punch) out the top or do they have to be un-screwed? > > So far, I have broken off the head off of one on the right side and the > threaded extension with the nut on the other. > > -- > Not all those who wander are lost >

Owch. I just went through that exact "hell". On one side, I only twisted one of the bolt heads. The other side, I twisted off a nut.

To seperate the radius arm from lower control arm, I used a cold chisel/hammer "wedging" it off working from side to side.

Good luck getting bolt remenants out of lower ball joint adaptors. On mine, they were TOTALLY rusted on. I ended up using spare parts to put my front end back together.

I'd strongly suggest taking the Lower BJ adaptors to someone with a good press and Oxy/Acetelene setup to get bits out.

With damaged/stuck fasteners, removing lower BJ adaptors from lower control arm is a minor PITA. Here's a page with my thoughts/pics of this stuff (though late in the game, might have some useful info):

http://tubaneil.googlepages.com/frontsuspension

Radius arm install notes/pics:

http://tubaneil.googlepages.com/radiusarmnutnotes

Hope that helps

Neil.

-- Neil Nicholson '81 VanaJetta 2.0 "Jaco"

http://tubaneil.googlepages.com/

http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines


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