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Date:         Sat, 23 May 2009 12:40:32 -0800
Reply-To:     colorworks@GCI.NET
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Troy <colorworks@GCI.NET>
Subject:      Re: Rear Brake PICS. Have Questions, Need Critique.
Comments: To: neil N <musomuso@gmail.com>
Content-type: text/plain; format=flowed; charset=iso-8859-1; reply-type=original

This is the type of info that would be great to have in one location for anyone attempting to do their own brakes. Some great shots there, and photos really are worth 1000 words. I now have this down to about 30 minutes per side. My first encounter took over four hours, so I've improved marginally;) If you do have a small leak, you and I both know that's not going to get better. Probably good to get it replaced while the weather's good. Then again, maybe you live in one of those places where it's nice year-round?

After doing all this work, I am a little disappointed that I don't have better pedal. Still seems to go about half to two thirds of the way down. I still have my axle nuts to tighten, and get my new 16 inch wheels on, so didn't go for a drive or anything, just started the van then tested them in the garage. I have them adjusted so they have a fair amount of drag, so not sure what to do to improve the pedal. This has been one of my complaints for years now. From what I understand, pedal distance is related to rear brakes and has nothing to do with the front. If anyone has any suggestions as to how to minimize pedal travel, I'm all ears. I would like to get this working as good as I possibly can. Maybe disc brakes next summer. Seems like there must be a cheaper solution than $800 to do this. The key seems to be getting an inexpensive bracket, as there are lots of Audi rotors and calipers out there for cheap.

Cheers,

Troy

----- Original Message ----- From: "neil N" <musomuso@gmail.com> To: <colorworks@gci.net> Cc: <vanagon@gerry.vanagon.com> Sent: Saturday, May 23, 2009 9:55 AM Subject: Re: Rear Brake PICS. Have Questions, Need Critique.

On Fri, May 22, 2009 at 11:31 PM, Troy <colorworks@gci.net> wrote: > neil N wrote: >> I noticed that my adjusting star is not centered at access hole. > > I've done rear brake work on my '84 7 pass (years ago) and my '85 Westy > (less than one year ago) and their adjusters aren't centered on the > access hole. They weren't before the work, either. They're offset like > in the original poster's photo. BTW, the brakes work fine. > > Mike>> > > When I changed out the top spring as per Mark's suggestion, this in turn > move the entire star wheel assembly closer to that access hole. No, it's > not exactly centered over the hole, but certainly very easily accessible > compared to where it was before. Mark made a good point that it is > important for both of those hooks at the springs' end to face upward or > else it interferes with the self-adjuster.....

Thanks for posting that detail Troy.

I was prompted to double check my work. Took some pics. For any other newbs, here's one showing how return springs hook up:

http://tubaneil.googlepages.com/RearBrakeReturnSpring.jpg/RearBrakeReturnSpring-full;init:.jpg

Here's the whole shebang

http://tubaneil.googlepages.com/rearbrakespringsshoes

Looking at them again, I notice that one of the LH boot looks "wet" ?? I'd be choked if an internal seal is failing (fluid in boot). They're only a few years old/low miles. Oh well. Time to check it again!

Neil.

-- Neil Nicholson '81 VanaJetta 2.0 "Jaco"

http://tubaneil.googlepages.com/

http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines


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