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Date:         Sun, 26 Jul 2009 19:14:37 -0700
Reply-To:     Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Subject:      Re: Electric problem in 2.1l
Comments: To: Thomas Pfrommer <pfrommer@PHAS.UBC.CA>
Content-Type: text/plain; format=flowed; charset="iso-8859-1";
              reply-type=response

As many others may say ...... consider your ignition switch. ( I just fixed a 'classic' late model vanagon common failure - headlights won't work except if you pull the stalk to get high beams ....... the wiring diagram ..............and 87 I think it was .........is difficult to use or understand for the head lights, more than the diagrams for say, an 84 . Anyway ........ we had another ignition switch to try, plugged that in ..........and the lights were fixed ! )

so ...do consider that part. It's really underbuilt on a vanagon. if you have a spare one, or new one handy, it's easy to remove the plug from the back of the ignition switch, and plug on the new one, and turn it with a screw driver. if that fixes it, it's a little more involved to replace the switch in the steering column. Remove steering wheel, the whole lock assembly, then you can get to a small screw holding the electrical part of the ign switch into the lock assembly.

voltage stabilizer in the dash pops to mind. as do grounds !~ ......... there's a ground cluster above the fuse box, way up in there. Those commonly get weak, loose, or corroded. Always check those and repair any bad ground wires there.

I'd test-fit a ignition switch first myself. it's an inexpensive part, it's a part you want to have on board as a spare, and just plugging in one is easy. So small investment in energy and $ for a potentially big fix. Worst case, you've got a spare ignition switch, which you should have anyway.

the 86 and later Bentley light switch and head light wiring is illustrated in such a weird and 'jump from here to there' way ........that I would just re-draw that whole circuit for myself, to get a clear view of how it works. good luck ! Scott www.turbovans.com

----- Original Message ----- From: "Thomas Pfrommer" <pfrommer@PHAS.UBC.CA> To: <vanagon@GERRY.VANAGON.COM> Sent: Sunday, July 26, 2009 6:17 PM Subject: Electric problem in 2.1l

> Hi everyone, > > its been a long time since I am posting here, which is a good sign as it > means the van is running (I am still following the list but can't really > help to contribute). Well this is not the case any more and I hope I can > get some good hints. > Occasionally (and lately more and more often) suddenly the red water > temperature warning light starts to flash, then the rpm meter shows > weird behavior (not related to the engines rpm) and then the engine > stops. The coolant temperature is not too high and also I have a full > coolant tank. It seems to be connected to how much electrical equipment > is running, hence if my head lights are on and I brake the described > behavior occurs. Or if the radio is on and so on, .... it first came > when I had the Hi-beam on on the highway to the Okanagan in British > Columbia in the middle of nowhere .... luckily with the van you can just > stop and sleep and wait for the next day to not drive with lights (I > first thought about the light fuses). > So I checked the fuses and all relays seem to be OK (I can't see any > black locations that would indicate some failure). > Hm, somewhere I have a bad connection but where and how can i find this > out? And if I draw too much current a short happens and all is out, > ..... at least thats what I think.... > Do you have an idea how I could carry on with testing to check where > this problem comes from? I was looking at the wiring in the Bentley but > could not come to one conclusive idea where this problem happens. The > thing that the engine stops is hard to grep, as it could be the fuel > pump the ignition system or something else, .... so I don't know at what > wiring I should start, .... > > Thanks already for the help > Thomas


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