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Date:         Wed, 12 Aug 2009 10:15:17 -0700
Reply-To:     Zoltan <thewestyman@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Zoltan <thewestyman@GMAIL.COM>
Subject:      Re: Windshield Frame Rust
Comments: To: Michael Snow <slowmachine82@GMAIL.COM>
In-Reply-To:  <97bf82910908120720u612355c9o33ee342aa4ead462@mail.gmail.com>
Content-Type: text/plain; format=flowed; charset="iso-8859-1";
              reply-type=original

I regularly fix such rusted out areas under the windshield and under the back window. It must be cut out totally and fit in an exact part that I make myself to fit. It takes some time, of course, but it will be perfect. It is welded in. Some imperfection of the surface level can be helped with JB Weld and eventually the tiny ones with Bondo. I just finished one Westfalia last month that had many rusted out holes. There was about seven holes in the front, three on the side windows frames. Now, I have one here that has a few under the back window. And yes, Por 15 will be used after it's done, two layers. But that is the small rust on the car. The real big rust is under the camper outlet at the floor seam. A total cut out of the panel was necessary and weld in a new one. I am in the Seattle area. Zoltan

----- Original Message ----- From: "Michael Snow" <slowmachine82@GMAIL.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Wednesday, August 12, 2009 7:20 AM Subject: Windshield Frame Rust

>I have rust at the lower left corner of the windshield that goes all > the way throught the metal. Is there any access to this area from the > back side? From previous dash removals, I don't remember seeing a way > through the dash. > > Some photos: > http://picasaweb.google.com/lh/photo/IQNM8X9AGIeroEErxFo8vw?feat=directlink > http://picasaweb.google.com/lh/photo/X9FTUbwtbrdx5ai4h1CD-w?feat=directlink > > I needed to replace my cracked windshield to pass the New Hampshire > state safety inspection. I don't want to replace the glass without > fixing this first. Any suggestions for inexpensive DIY repairs? This > is the only rust spot in the windshield channel, but the seams that > run vertically below the windshield corners show signs of rust beneath > the caulking. I'm thinking of cleaning out the rust with a wire > wheel, treating with rust converter, patching the hole with JB Weld > (or something similar) and painting with POR-15 or Rustoleum. > > -- > Michael Snow > 1982 Westfalia 1.9TD > http://slowmachine82.blogspot.com/


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